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IAC Assessment: BD0238
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IAC Assessment: BD0238
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IAC Center Bradley University
Assessment Year 2003
Principal Product Extruded plastic sheet and rollstock
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 123,000
Annual Production 26,000,000 Pieces
Production Hrs. Annual 8,520
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $547,071 9,847,597 kWh $0.06
Electricity Demand $57,111 15,909 kW-months/year $3.59
Electricity Fees $5,600 - $ -
Natural Gas $42,090 10,282 MMBtu $4.09
TOTAL ENERGY COSTS $667,145
RECOMMENDED SAVINGS* $138,566 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,975
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,787
Cost:
$24,780
$6,352 114,235 $435 121 - - - - - - - - $6,352
114,235
kWh
$435
121
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,453
Cost:
$500
$3,166 56,937 $287 80 - - - - - - - - $3,166
56,937
kWh
$287
80
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,978
Cost:
$1,650
$1,628 29,348 $350 99 - - - - - - - - $1,628
29,348
kWh
$350
99
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,134
Cost:
$370
$1,062 19,077 $72 20 - - - - - - - - $1,062
19,077
kWh
$72
20
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,110
Cost:
$3,285
$913 16,416 $197 55 - - - - - - - - $913
16,416
kWh
$197
55
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$656
Cost:
-
$601 10,805 $55 15 - - - - - - - - $601
10,805
kWh
$55
15
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$577
Cost:
$465
$315 5,659 $28 8 - - - - $98 - $136 - $315
5,659
kWh
$28
8
kW-months/year
-
-
MMBtu
-
-
lb
$98
-
$
$136
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$527
Cost:
$500
$483 8,691 $44 12 - - - - - - - - $483
8,691
kWh
$44
12
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$494
Cost:
$1,000
$(-161) (-3,407) $(-13) (-4) $668 191 - - - - - - $(-161)
(-3,407)
kWh
$(-13)
(-4)
kW-months/year
$668
191
MMBtu
-
-
lb
-
-
$
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$20,714
Cost:
$7,000
- - - - - - $20,714 506,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,714
506,000
lb
-
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$5,280
Cost:
$1,000
- - - - - - - - - - $5,280 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$5,280
-
$
12: 4.231 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$93,048
Cost:
$395,000
- - - - - - - - - - $93,048 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$93,048
-
$
13: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$2,808
Cost:
$7,000
- - - - - - - - $2,808 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$2,808
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$138,566
Cost:
$442,550
$14,359 257,761 $1,455 406 $668 191 $20,714 506,000 $2,906 - $98,464 - $14,359
257,761
kWh
$1,455
406
kW-months/year
$668
191
MMBtu
$20,714
506,000
lb
$2,906
-
$
$98,464
-
$
TOTAL IMPLEMENTED Savings:
$20,975
Cost:
$32,050
$14,037 252,477 $1,424 398 - - - - $98 - $5,416 - $14,037
252,477
kWh
$1,424
398
kW-months/year
-
-
MMBtu
-
-
lb
$98
-
$
$5,416
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost