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IAC Assessment: BD0239
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IAC Assessment: BD0239
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IAC Center Bradley University
Assessment Year 2003
Principal Product Soft Buns and Rolls
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 97,000
Annual Production 420,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $250,715 6,266,016 kWh $0.04
Electricity Demand $111,955 12,785 kW-months/year $8.76
Electricity Fees $6,618 - $ -
Natural Gas $527,015 91,742 MMBtu $5.74
TOTAL ENERGY COSTS $933,306
RECOMMENDED SAVINGS* $330,236 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $106,777
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$209,343
Cost:
$52,500
$362,670 6,266,002 - - $(-210,349) (-36,627) - - $57,022 - - - - - - - $362,670
6,266,002
kWh
-
-
kW-months/year
$(-210,349)
(-36,627)
MMBtu
-
-
lb
$57,022
-
$
-
-
$
-
-
$
-
-
$
02: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$14,284
Cost:
$500
$7,055 115,956 $18,956 5,864 $(-11,727) 2,042 - - - - - - - - - - $7,055
115,956
kWh
$18,956
5,864
kW-months/year
$(-11,727)
2,042
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,587
Cost:
$1,000
$7,097 177,413 $2,490 284 - - - - - - - - - - - - $7,097
177,413
kWh
$2,490
284
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$6,436
Cost:
$3,500
$1,980 49,511 $2,085 238 - - - - $948 - - - $1,423 - - - $1,980
49,511
kWh
$2,085
238
kW-months/year
-
-
MMBtu
-
-
lb
$948
-
$
-
-
$
$1,423
-
$
-
-
$
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$5,974
Cost:
$2,300
- - - - $5,974 1,040 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,974
1,040
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$3,041
Cost:
$2,000
$(-125) (-3,120) $(-53) (-6) $3,219 561 - - - - - - - - - - $(-125)
(-3,120)
kWh
$(-53)
(-6)
kW-months/year
$3,219
561
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,876
Cost:
$4,580
$2,277 56,869 $599 68 - - - - - - - - - - - - $2,277
56,869
kWh
$599
68
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,532
Cost:
$2,000
$1,874 46,860 $658 75 - - - - - - - - - - - - $1,874
46,860
kWh
$658
75
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,133
Cost:
$4,850
$731 18,282 $257 29 - - - - $(-522) - - - $1,667 - - - $731
18,282
kWh
$257
29
kW-months/year
-
-
MMBtu
-
-
lb
$(-522)
-
$
-
-
$
$1,667
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,591
Cost:
-
- - $1,591 29,499 - - - - - - - - - - - - -
-
kWh
$1,591
29,499
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,457
Cost:
$675
$949 23,720 $508 58 - - - - - - - - - - - - $949
23,720
kWh
$508
58
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$704
Cost:
$1,290
$584 14,602 $120 14 - - - - - - - - - - - - $584
14,602
kWh
$120
14
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$311
Cost:
$318
$133 3,329 $40 5 - - - - $58 - - - $80 - - - $133
3,329
kWh
$40
5
kW-months/year
-
-
MMBtu
-
-
lb
$58
-
$
-
-
$
$80
-
$
-
-
$
14: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,140
Cost:
$1,000
- - - - - - $3,140 360,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,140
360,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
15: 4.6320 CHANGE OPERATING CONDITIONS Savings:
$63,779
Cost:
$10,000
- - - - $37,203 6,478 - - - - $26,576 - - - - - -
-
kWh
-
-
kW-months/year
$37,203
6,478
MMBtu
-
-
lb
-
-
$
$26,576
-
$
-
-
$
-
-
$
16: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,048
Cost:
-
- - - - - - - - - - - - - - $1,048 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$1,048
-
$
17: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$2,000
Cost:
$500
- - - - - - - - - - - - - - $2,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$2,000
-
$
TOTAL RECOMMENDED Savings:
$330,236
Cost:
$87,013
$385,225 6,769,424 $27,251 36,128 $(-175,680) (-26,506) $3,140 360,000 $57,506 - $26,576 - $3,170 - $3,048 - $385,225
6,769,424
kWh
$27,251
36,128
kW-months/year
$(-175,680)
(-26,506)
MMBtu
$3,140
360,000
lb
$57,506
-
$
$26,576
-
$
$3,170
-
$
$3,048
-
$
TOTAL IMPLEMENTED Savings:
$106,777
Cost:
$28,513
$20,700 457,031 $23,628 6,397 $31,450 9,560 $3,140 360,000 $(-464) - $26,576 - $1,747 - - - $20,700
457,031
kWh
$23,628
6,397
kW-months/year
$31,450
9,560
MMBtu
$3,140
360,000
lb
$(-464)
-
$
$26,576
-
$
$1,747
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost