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IAC Assessment: BD0241
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IAC Assessment: BD0241
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IAC Center Bradley University
Assessment Year 2003
Principal Product Sheet and Rollstock Plastic
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 170,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $442,447 9,425,600 kWh $0.05
Electricity Demand $33,448 18,246 kW-months/year $1.83
Natural Gas $39,852 4,219 MMBtu $9.45
TOTAL ENERGY COSTS $516,879
RECOMMENDED SAVINGS* $59,490 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,460
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,583
Cost:
$6,000
- - - - - - $10,583 11,205 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,583
11,205
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$9,264
Cost:
$8,000
- - - - - - $9,264 981 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,264
981
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,881
Cost:
$21,875
$5,457 150,766 $424 231 - - - - - - - - - - - - $5,457
150,766
kWh
$424
231
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,752
Cost:
$3,450
$4,752 101,231 - - - - - - - - - - - - - - $4,752
101,231
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,861
Cost:
$1,380
$2,591 71,572 $270 148 - - - - - - - - - - - - $2,591
71,572
kWh
$270
148
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,521
Cost:
$700
$1,387 38,295 $134 74 - - - - - - - - - - - - $1,387
38,295
kWh
$134
74
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$658
Cost:
$255
$529 14,619 $52 28 - - - - - - $15 - - - $62 - $529
14,619
kWh
$52
28
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$15
-
$
-
-
$
$62
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$553
Cost:
$1,000
$504 13,915 $49 27 - - - - - - - - - - - - $504
13,915
kWh
$49
27
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$453
Cost:
$465
$205 5,659 $14 8 - - - - - - $98 - - - $136 - $205
5,659
kWh
$14
8
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$98
-
$
-
-
$
$136
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$295
Cost:
$105
$141 3,894 $14 8 - - - - - - $50 - - - $90 - $141
3,894
kWh
$14
8
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$50
-
$
-
-
$
$90
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$221
Cost:
-
$201 5,557 $20 11 - - - - - - - - - - - - $201
5,557
kWh
$20
11
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$154
Cost:
$80
$144 3,984 $10 6 - - - - - - - - - - - - $144
3,984
kWh
$10
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
13: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$9,892
Cost:
$2,000
- - - - $1,000 - - - $8,892 156,000 - - - - - - -
-
kWh
-
-
kW-months/year
$1,000
-
$
-
-
MMBtu
$8,892
156,000
lb
-
-
$
-
-
$
-
-
$
14: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,002
Cost:
$1,000
- - - - - - - - $2,002 114,400 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,002
114,400
lb
-
-
$
-
-
$
-
-
$
15: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,080
Cost:
$323
- - - - - - - - $1,080 68,400 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,080
68,400
lb
-
-
$
-
-
$
-
-
$
16: 4.2310 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$9,320
Cost:
$20,000
- - - - - - - - - - - - $9,320 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$9,320
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$59,490
Cost:
$66,633
$15,911 409,492 $987 541 $1,000 - $19,847 12,186 $11,974 338,800 $163 - $9,320 - $288 - $15,911
409,492
kWh
$987
541
kW-months/year
$1,000
-
$
$19,847
12,186
MMBtu
$11,974
338,800
lb
$163
-
$
$9,320
-
$
$288
-
$
TOTAL IMPLEMENTED Savings:
$16,460
Cost:
$6,255
$6,280 143,420 $148 82 $1,000 - - - $8,892 156,000 $50 - - - $90 - $6,280
143,420
kWh
$148
82
kW-months/year
$1,000
-
$
-
-
MMBtu
$8,892
156,000
lb
$50
-
$
-
-
$
$90
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost