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IAC Assessment: BD0243
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IAC Assessment: BD0243
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IAC Center Bradley University
Assessment Year 2003
Principal Product Hydraulic Manifolds and Screw In Cartridge Valves
NAICS 332912 - Fluid Power Valve and Hose Fitting Manufacturing
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $10,000,000-$50,000,000
# of Employees 113
Plant Area (Sq.Ft.) 56,000
Annual Production 2,200,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $164,486 3,048,000 kWh $0.05
Natural Gas $31,236 6,907 MMBtu $4.52
TOTAL ENERGY COSTS $195,722
RECOMMENDED SAVINGS* $313,996 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,737
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ MMBtu $ lb $ $ $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$14,372
Cost:
$2,000
- - $14,372 2,960 - - - - - - - - -
-
kWh
$14,372
2,960
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$13,962
Cost:
$8,250
$12,205 226,384 - - - - $166 - - - $1,591 - $12,205
226,384
kWh
-
-
MMBtu
-
-
lb
$166
-
$
-
-
$
$1,591
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,415
Cost:
$1,200
$13,415 248,845 - - - - - - - - - - $13,415
248,845
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$11,730
Cost:
$40,000
- - $7,839 1,614 - - $3,891 - - - - - -
-
kWh
$7,839
1,614
MMBtu
-
-
lb
$3,891
-
$
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,799
Cost:
$1,965
$6,792 125,991 - - - - $85 - - - $922 - $6,792
125,991
kWh
-
-
MMBtu
-
-
lb
$85
-
$
-
-
$
$922
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,406
Cost:
$1,000
$3,406 63,183 - - - - - - - - - - $3,406
63,183
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,458
Cost:
$4,000
- - $2,458 544 - - - - - - - - -
-
kWh
$2,458
544
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,277
Cost:
$2,030
$2,277 42,255 - - - - - - - - - - $2,277
42,255
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,840
Cost:
-
$1,840 34,134 - - - - - - - - - - $1,840
34,134
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,838
Cost:
$2,460
$1,838 34,091 - - - - - - - - - - $1,838
34,091
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$816
Cost:
$185
$816 15,150 - - - - - - - - - - $816
15,150
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$567
Cost:
$500
$323 5,992 - - - - $103 - - - $141 - $323
5,992
kWh
-
-
MMBtu
-
-
lb
$103
-
$
-
-
$
$141
-
$
13: 2.7134 USE PHOTOCELL CONTROLS Savings:
$168
Cost:
$500
$136 2,515 - - - - $9 - - - $23 - $136
2,515
kWh
-
-
MMBtu
-
-
lb
$9
-
$
-
-
$
$23
-
$
14: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,772
Cost:
$5,500
- - - - $1,772 30,960 - - - - - - -
-
kWh
-
-
MMBtu
$1,772
30,960
lb
-
-
$
-
-
$
-
-
$
15: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,305
Cost:
$4,243
- - - - $1,305 - - - - - - - -
-
kWh
-
-
MMBtu
$1,305
-
lb
-
-
$
-
-
$
-
-
$
16: 4.4260 MODIFY WORKLOAD Savings:
$186,751
Cost:
$10,000
- - - - - - $186,751 - - - - - -
-
kWh
-
-
MMBtu
-
-
lb
$186,751
-
$
-
-
$
-
-
$
17: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$49,200
Cost:
$1,000
- - - - - - - - $49,200 - - - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$49,200
-
$
-
-
$
18: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$320
Cost:
-
- - - - - - - - $320 - - - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$320
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$313,996
Cost:
$84,833
$43,048 798,540 $24,669 5,118 $3,077 30,960 $191,005 - $49,520 - $2,677 - $43,048
798,540
kWh
$24,669
5,118
MMBtu
$3,077
30,960
lb
$191,005
-
$
$49,520
-
$
$2,677
-
$
TOTAL IMPLEMENTED Savings:
$93,737
Cost:
$17,905
$41,773 774,883 - - - - $251 - $49,200 - $2,513 - $41,773
774,883
kWh
-
-
MMBtu
-
-
lb
$251
-
$
$49,200
-
$
$2,513
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost