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IAC Assessment: BD0244
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IAC Assessment: BD0244
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IAC Center Bradley University
Assessment Year 2003
Principal Product ABS and PVC extruded plastic sheet and ABS laminated sheet
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 225,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $805,232 18,216,000 kWh $0.04
Electricity Demand $406,307 41,698 kW-months/year $9.74
Natural Gas $377,408 63,695 MMBtu $5.93
TOTAL ENERGY COSTS $1,588,947
RECOMMENDED SAVINGS* $178,043 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,283
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$53,446
Cost:
$65,000
- - - - $53,446 8,790 - - - - - - - - -
-
kWh
-
-
kW-months/year
$53,446
8,790
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.1224 REPLACE BOILER Savings:
$47,120
Cost:
$17,500
- - - - $47,120 7,750 - - - - - - - - -
-
kWh
-
-
kW-months/year
$47,120
7,750
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$24,869
Cost:
$39,515
$16,594 375,435 $8,275 850 - - - - - - - - - - $16,594
375,435
kWh
$8,275
850
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,404
Cost:
$2,550
$4,315 97,622 $2,089 215 - - - - - - - - - - $4,315
97,622
kWh
$2,089
215
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$6,257
Cost:
$2,400
- - - - $6,257 1,067 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,257
1,067
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$5,959
Cost:
$4,000
$(-516) (-11,680) $(-117) (-12) $6,592 1,125 - - - - - - - - $(-516)
(-11,680)
kWh
$(-117)
(-12)
kW-months/year
$6,592
1,125
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,054
Cost:
$400
$3,550 80,300 $1,504 154 - - - - - - - - - - $3,550
80,300
kWh
$1,504
154
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,789
Cost:
$750
$2,661 60,197 $1,128 116 - - - - - - - - - - $2,661
60,197
kWh
$1,128
116
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,912
Cost:
$4,200
$2,091 47,299 $696 72 - - - - $125 - - - - - $2,091
47,299
kWh
$696
72
kW-months/year
-
-
MMBtu
-
-
lb
$125
-
$
-
-
$
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,560
Cost:
$1,500
$1,798 40,680 $762 78 - - - - - - - - - - $1,798
40,680
kWh
$762
78
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,489
Cost:
$345
$1,484 33,571 $628 64 - - - - $34 - $343 - - - $1,484
33,571
kWh
$628
64
kW-months/year
-
-
MMBtu
-
-
lb
$34
-
$
$343
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,086
Cost:
$975
$486 10,985 $146 15 - - - - $190 - $264 - - - $486
10,985
kWh
$146
15
kW-months/year
-
-
MMBtu
-
-
lb
$190
-
$
$264
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$967
Cost:
$2,500
$463 10,483 $201 21 - - - - $61 - $242 - - - $463
10,483
kWh
$201
21
kW-months/year
-
-
MMBtu
-
-
lb
$61
-
$
$242
-
$
-
-
$
14: 2.1222 INSTALL TURBULATORS Savings:
$686
Cost:
$1,500
- - - - $686 113 - - - - - - - - -
-
kWh
-
-
kW-months/year
$686
113
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
15: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$3,400
Cost:
$500
- - - - - - $3,400 165,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,400
165,000
lb
-
-
$
-
-
$
-
-
$
16: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$2,400
Cost:
$500
- - - - - - $2,400 12,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,400
12,000
lb
-
-
$
-
-
$
-
-
$
17: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$7,293
Cost:
-
- - - - - - - - - - - - $7,293 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$7,293
-
$
18: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$1,352
Cost:
$2,500
- - - - - - - - $1,352 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,352
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$178,043
Cost:
$146,635
$32,926 744,892 $15,312 1,573 $114,101 18,845 $5,800 177,000 $1,762 - $849 - $7,293 - $32,926
744,892
kWh
$15,312
1,573
kW-months/year
$114,101
18,845
MMBtu
$5,800
177,000
lb
$1,762
-
$
$849
-
$
$7,293
-
$
TOTAL IMPLEMENTED Savings:
$28,283
Cost:
$10,500
$6,104 138,082 $2,401 247 $6,257 1,067 $5,800 177,000 $186 - $242 - $7,293 - $6,104
138,082
kWh
$2,401
247
kW-months/year
$6,257
1,067
MMBtu
$5,800
177,000
lb
$186
-
$
$242
-
$
$7,293
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost