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IAC Assessment: BD0249
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IAC Assessment: BD0249
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IAC Center Bradley University
Assessment Year 2003
Principal Product Pumpkin Puree
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $1,000,000-$5,000,000
# of Employees 130
Plant Area (Sq.Ft.) 169,000
Annual Production 161,280 Tons
Production Hrs. Annual 2,880
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $164,526 3,064,807 kWh $0.05
Electricity Demand $26,916 11,521 kW-months/year $2.34
Natural Gas $716,809 152,275 MMBtu $4.71
TOTAL ENERGY COSTS $950,223
RECOMMENDED SAVINGS* $327,484 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $230,189
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$106,883
Cost:
$3,200
- - - - $106,883 23,741 - - - - - - - - -
-
kWh
-
-
kW-months/year
$106,883
23,741
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$73,616
Cost:
$4,000
- - - - $73,616 16,352 - - - - - - - - -
-
kWh
-
-
kW-months/year
$73,616
16,352
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.1222 INSTALL TURBULATORS Savings:
$20,715
Cost:
$4,800
- - - - $20,715 4,601 - - - - - - - - -
-
kWh
-
-
kW-months/year
$20,715
4,601
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$13,506
Cost:
$250
- - - - $13,506 3,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$13,506
3,000
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,077
Cost:
$20,000
$1,538 28,647 $105 45 $7,584 1,685 $1,850 500,000 - - - - - - $1,538
28,647
kWh
$105
45
kW-months/year
$7,584
1,685
MMBtu
$1,850
500,000
Tgal
-
-
$
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,951
Cost:
$6,000
- - - - $7,951 1,766 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,951
1,766
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
07: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$6,325
Cost:
$3,000
- - - - $6,325 1,405 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,325
1,405
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,173
Cost:
$12,250
$4,952 92,255 $221 97 - - - - - - - - - - $4,952
92,255
kWh
$221
97
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,218
Cost:
$225
$2,655 49,454 $272 116 - - - - $85 - $206 - - - $2,655
49,454
kWh
$272
116
kW-months/year
-
-
MMBtu
-
-
Tgal
$85
-
$
$206
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,791
Cost:
$1,200
$2,633 49,044 $158 68 - - - - - - - - - - $2,633
49,044
kWh
$158
68
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,262
Cost:
$6,120
$1,638 28,388 $191 84 - - - - $26 - $407 - - - $1,638
28,388
kWh
$191
84
kW-months/year
-
-
MMBtu
-
-
Tgal
$26
-
$
$407
-
$
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,672
Cost:
$660
$1,599 29,743 $73 31 - - - - - - - - - - $1,599
29,743
kWh
$73
31
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$950
Cost:
$1,200
$756 13,435 $95 41 - - - - $11 - $88 - - - $756
13,435
kWh
$95
41
kW-months/year
-
-
MMBtu
-
-
Tgal
$11
-
$
$88
-
$
-
-
$
14: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$885
Cost:
$200
$834 15,531 $51 22 - - - - - - - - - - $834
15,531
kWh
$51
22
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
15: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$755
Cost:
-
$712 13,264 $43 18 - - - - - - - - - - $712
13,264
kWh
$43
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
16: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$575
Cost:
$24
$440 7,570 $36 16 - - - - $6 - $93 - - - $440
7,570
kWh
$36
16
kW-months/year
-
-
MMBtu
-
-
Tgal
$6
-
$
$93
-
$
-
-
$
17: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$294
Cost:
$335
$189 3,330 $10 5 - - - - $15 - $80 - - - $189
3,330
kWh
$10
5
kW-months/year
-
-
MMBtu
-
-
Tgal
$15
-
$
$80
-
$
-
-
$
18: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$274
Cost:
$500
$252 4,700 $22 10 - - - - - - - - - - $252
4,700
kWh
$22
10
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
19: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$29,980
Cost:
$10,000
- - - - - - $29,980 8,102,700 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$29,980
8,102,700
Tgal
-
-
$
-
-
$
-
-
$
20: 3.4151 MINIMIZE WATER USAGE Savings:
$11,992
Cost:
-
- - - - - - $11,992 3,241,080 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,992
3,241,080
Tgal
-
-
$
-
-
$
-
-
$
21: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$22,695
Cost:
$99,000
- - - - - - - - $22,695 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$22,695
-
$
-
-
$
-
-
$
22: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,256
Cost:
-
- - - - - - - - - - - - $2,256 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$2,256
-
$
23: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$1,639
Cost:
$2,500
- - - - - - - - $1,639 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,639
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$327,484
Cost:
$175,464
$18,198 335,361 $1,277 553 $236,580 52,550 $43,822 11,843,780 $24,477 - $874 - $2,256 - $18,198
335,361
kWh
$1,277
553
kW-months/year
$236,580
52,550
MMBtu
$43,822
11,843,780
Tgal
$24,477
-
$
$874
-
$
$2,256
-
$
TOTAL IMPLEMENTED Savings:
$230,189
Cost:
$43,960
$11,967 222,730 $766 331 $201,589 44,778 $13,842 3,741,080 $1,739 - $286 - - - $11,967
222,730
kWh
$766
331
kW-months/year
$201,589
44,778
MMBtu
$13,842
3,741,080
Tgal
$1,739
-
$
$286
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost