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IAC Assessment: BD0250
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IAC Assessment: BD0250
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IAC Center Bradley University
Assessment Year 2004
Principal Product Case Cabinets and Component Wood Products
NAICS 337110 - Wood Kitchen Cabinet and Countertop Manufacturing
SIC 2499 - Wood Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 400,000
Annual Production 0 Units
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $286,605 9,385,301 kWh $0.03
Electricity Demand $108,944 20,848 kW-months/year $5.23
Natural Gas $174,554 25,908 MMBtu $6.74
TOTAL ENERGY COSTS $577,316
RECOMMENDED SAVINGS* $97,787 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,266
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ Tgal
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$34,795
Cost:
$2,160
$753 24,674 $46,418 8,875 - - - - - - $(-12,376) - - - $753
24,674
kWh
$46,418
8,875
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$(-12,376)
-
$
-
-
Tgal
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$11,608
Cost:
$9,000
- - - - $11,608 2,025 - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,608
2,025
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,569
Cost:
$15,260
$6,870 225,163 $1,699 325 - - - - - - - - - - $6,870
225,163
kWh
$1,699
325
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$5,816
Cost:
$6,800
$5,816 190,668 - - - - - - - - - - - - $5,816
190,668
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,047
Cost:
$2,175
$1,222 40,086 $1,825 349 - - - - - - - - - - $1,222
40,086
kWh
$1,825
349
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,778
Cost:
$444
$2,225 72,944 $553 106 - - - - - - - - - - $2,225
72,944
kWh
$553
106
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
07: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,244
Cost:
$2,500
$(-359) (-12,413) - - $1,332 232 - - $172 - $99 - - - $(-359)
(-12,413)
kWh
-
-
kW-months/year
$1,332
232
MMBtu
-
-
lb
$172
-
$
$99
-
$
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$185
Cost:
$1,080
$127 4,149 $58 11 - - - - - - - - - - $127
4,149
kWh
$58
11
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$346
Cost:
$135
$255 8,359 $86 17 - - - - $5 - - - - - $255
8,359
kWh
$86
17
kW-months/year
-
-
MMBtu
-
-
lb
$5
-
$
-
-
$
-
-
Tgal
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$24,450
Cost:
$1,000
- - - - - - $24,450 1,012,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$24,450
1,012,000
lb
-
-
$
-
-
$
-
-
Tgal
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,873
Cost:
$640
- - - - - - $3,873 128,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,873
128,000
lb
-
-
$
-
-
$
-
-
Tgal
12: 3.4151 MINIMIZE WATER USAGE Savings:
$1,076
Cost:
$690
- - - - - - - - - - - - $1,076 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$1,076
-
Tgal
TOTAL RECOMMENDED Savings:
$97,787
Cost:
$41,884
$16,909 553,630 $50,639 9,683 $12,940 2,257 $28,323 1,140,000 $177 - $(-12,277) - $1,076 - $16,909
553,630
kWh
$50,639
9,683
kW-months/year
$12,940
2,257
MMBtu
$28,323
1,140,000
lb
$177
-
$
$(-12,277)
-
$
$1,076
-
Tgal
TOTAL IMPLEMENTED Savings:
$56,266
Cost:
$28,609
$17,013 557,684 $50,553 9,666 - - - - - - $(-12,376) - $1,076 - $17,013
557,684
kWh
$50,553
9,666
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$(-12,376)
-
$
$1,076
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption