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IAC Assessment: BD0251
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IAC Assessment: BD0251
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IAC Center Bradley University
Assessment Year 2004
Principal Product Flexible Packaging
NAICS 326112 - Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 100,000
Annual Production 25,413,200 Pounds
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $247,861 8,134,200 kWh $0.03
Electricity Demand $223,928 19,419 kW-months/year $11.53
Electricity Fees $23,017 - $ -
Natural Gas $344,475 40,621 MMBtu $8.48
TOTAL ENERGY COSTS $840,916
RECOMMENDED SAVINGS* $132,513 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$32,333
Cost:
$98,853
- - - - $32,333 3,813 - - - - - - -
-
kWh
-
-
kW-months/year
$32,333
3,813
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$8,924
Cost:
$8,924
$5,701 186,923 $3,223 209 - - - - - - - - $5,701
186,923
kWh
$3,223
209
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,487
Cost:
$850
$4,782 156,710 $2,705 235 - - - - - - - - $4,782
156,710
kWh
$2,705
235
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,149
Cost:
$945
$2,977 97,635 $3,996 348 - - - - $11 - $165 - $2,977
97,635
kWh
$3,996
348
kW-months/year
-
-
MMBtu
-
-
lb
$11
-
$
$165
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,899
Cost:
$750
- - - - $4,899 551 - - - - - - -
-
kWh
-
-
kW-months/year
$4,899
551
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,625
Cost:
$413
$2,637 86,460 $1,988 173 - - - - - - - - $2,637
86,460
kWh
$1,988
173
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,870
Cost:
$10,160
$2,207 72,360 $1,663 145 - - - - - - - - $2,207
72,360
kWh
$1,663
145
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,779
Cost:
$2,000
$1,585 51,936 $1,194 104 - - - - - - - - $1,585
51,936
kWh
$1,194
104
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,224
Cost:
$1,200
$1,269 41,625 $955 83 - - - - - - - - $1,269
41,625
kWh
$955
83
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,106
Cost:
$3,570
$1,230 40,320 $926 81 - - - - $(-8) - $(-42) - $1,230
40,320
kWh
$926
81
kW-months/year
-
-
MMBtu
-
-
lb
$(-8)
-
$
$(-42)
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,202
Cost:
$2,670
$806 26,316 $377 32 - - - - - - $19 - $806
26,316
kWh
$377
32
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$19
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,199
Cost:
$2,100
$379 12,428 $820 71 - - - - - - - - $379
12,428
kWh
$820
71
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
13: 2.7134 USE PHOTOCELL CONTROLS Savings:
$767
Cost:
$650
$423 13,874 $274 24 - - - - $6 - $64 - $423
13,874
kWh
$274
24
kW-months/year
-
-
MMBtu
-
-
lb
$6
-
$
$64
-
$
14: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$52,949
Cost:
$8,000
- - - - - - $52,949 666,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$52,949
666,000
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$132,513
Cost:
$141,085
$23,996 786,587 $18,121 1,505 $37,232 4,364 $52,949 666,000 $9 - $206 - $23,996
786,587
kWh
$18,121
1,505
kW-months/year
$37,232
4,364
MMBtu
$52,949
666,000
lb
$9
-
$
$206
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost