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IAC Assessment: BD0253
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IAC Assessment: BD0253
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IAC Center Bradley University
Assessment Year 2004
Principal Product Metal Rollings and Wire Drawings
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 75,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $201,274 3,653,424 kWh $0.06
Electricity Demand $28,520 7,272 kW-months/year $3.92
Natural Gas $109,740 29,614 MMBtu $3.71
TOTAL ENERGY COSTS $339,534
RECOMMENDED SAVINGS* $41,403 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,774
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,484
Cost:
$13,260
$6,782 123,078 $702 179 - - - - - - - - $6,782
123,078
kWh
$702
179
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,406
Cost:
$3,000
- - - - $4,406 1,189 - - - - - - -
-
kWh
-
-
kW-months/year
$4,406
1,189
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$2,979
Cost:
$5,500
- - - - $2,979 804 - - - - - - -
-
kWh
-
-
kW-months/year
$2,979
804
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,324
Cost:
$765
$2,594 47,084 $355 91 - - - - $110 - $265 - $2,594
47,084
kWh
$355
91
kW-months/year
-
-
MMBtu
-
-
lb
$110
-
$
$265
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,360
Cost:
$1,275
$1,965 35,667 $269 69 - - - - - - $126 - $1,965
35,667
kWh
$269
69
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$126
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,091
Cost:
$4,500
$2,284 41,439 $(-193) (-49) - - - - - - - - $2,284
41,439
kWh
$(-193)
(-49)
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,915
Cost:
$2,400
$1,496 27,159 $419 107 - - - - - - - - $1,496
27,159
kWh
$419
107
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,816
Cost:
$2,400
- - - - $1,816 490 - - - - - - -
-
kWh
-
-
kW-months/year
$1,816
490
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,807
Cost:
$6,000
$(-688) (-12,480) $(-71) (-18) $2,566 693 - - - - - - $(-688)
(-12,480)
kWh
$(-71)
(-18)
kW-months/year
$2,566
693
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,561
Cost:
$385
$1,415 25,703 $146 38 - - - - - - - - $1,415
25,703
kWh
$146
38
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$910
Cost:
$500
$429 7,784 $59 15 - - - - - - $422 - $429
7,784
kWh
$59
15
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$422
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$498
Cost:
$206
$397 7,204 $30 8 - - - - $26 - $45 - $397
7,204
kWh
$30
8
kW-months/year
-
-
MMBtu
-
-
lb
$26
-
$
$45
-
$
13: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$339
Cost:
$500
$339 8,259 - - - - - - - - - - $339
8,259
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$339
Cost:
$322
$183 3,329 $18 5 - - - - $58 - $80 - $183
3,329
kWh
$18
5
kW-months/year
-
-
MMBtu
-
-
lb
$58
-
$
$80
-
$
15: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$754
Cost:
$500
- - - - - - $754 12,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$754
12,400
lb
-
-
$
-
-
$
16: 4.214 PURCHASE APPROPRIATELY SIZED MATERIAL Savings:
$8,820
Cost:
$144
- - - - - - - - - - $8,820 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$8,820
-
$
TOTAL RECOMMENDED Savings:
$41,403
Cost:
$41,657
$17,196 314,226 $1,734 445 $11,767 3,176 $754 12,400 $194 - $9,758 - $17,196
314,226
kWh
$1,734
445
kW-months/year
$11,767
3,176
MMBtu
$754
12,400
lb
$194
-
$
$9,758
-
$
TOTAL IMPLEMENTED Savings:
$25,774
Cost:
$23,464
$10,162 184,448 $1,117 286 $4,795 1,294 $754 12,400 - - $8,946 - $10,162
184,448
kWh
$1,117
286
kW-months/year
$4,795
1,294
MMBtu
$754
12,400
lb
-
-
$
$8,946
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost