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IAC Assessment: BD0254
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IAC Assessment: BD0254
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IAC Center Bradley University
Assessment Year 2004
Principal Product Wheels, Bearings & Ball Transfers for Conveyors
NAICS 333613 - Mechanical Power Transmission Equipment Manufacturing
SIC 3568 - Power Transmission Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 84,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $239,986 4,786,269 kWh $0.05
Electricity Demand $48,032 11,495 kW-months/year $4.18
Natural Gas $353,642 66,858 MMBtu $5.29
TOTAL ENERGY COSTS $654,096
RECOMMENDED SAVINGS* $39,595 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,861
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,778
Cost:
$6,000
$6,763 184,279 $1,481 354 - - - - $268 - $266 - - - $6,763
184,279
kWh
$1,481
354
kW-months/year
-
-
MMBtu
-
-
lb
$268
-
$
$266
-
$
-
-
$
02: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$6,110
Cost:
$38,400
- - - - $6,110 1,155 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,110
1,155
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,567
Cost:
$521
$2,711 73,846 $1,586 379 - - - - $114 - $156 - - - $2,711
73,846
kWh
$1,586
379
kW-months/year
-
-
MMBtu
-
-
lb
$114
-
$
$156
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,675
Cost:
$700
$2,219 60,480 $1,456 349 - - - - - - - - - - $2,219
60,480
kWh
$1,456
349
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,728
Cost:
$2,885
$2,188 59,603 $540 129 - - - - - - - - - - $2,188
59,603
kWh
$540
129
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,104
Cost:
$700
$1,426 38,860 $678 162 - - - - - - - - - - $1,426
38,860
kWh
$678
162
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,257
Cost:
$1,000
$1,257 34,260 - - - - - - - - - - - - $1,257
34,260
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,134
Cost:
$3,500
- - - - $1,134 214 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,134
214
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$826
Cost:
$1,514
$663 18,086 $163 39 - - - - - - - - - - $663
18,086
kWh
$163
39
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$766
Cost:
-
$462 12,577 $304 73 - - - - - - - - - - $462
12,577
kWh
$304
73
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$681
Cost:
$1,350
$358 9,745 $247 59 - - - - $7 - $69 - - - $358
9,745
kWh
$247
59
kW-months/year
-
-
MMBtu
-
-
lb
$7
-
$
$69
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$589
Cost:
$1,023
$265 7,221 $170 41 - - - - $66 - $88 - - - $265
7,221
kWh
$170
41
kW-months/year
-
-
MMBtu
-
-
lb
$66
-
$
$88
-
$
-
-
$
13: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,580
Cost:
$240
- - - - - - $2,580 99,600 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,580
99,600
lb
-
-
$
-
-
$
-
-
$
14: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$3,800
Cost:
$2,000
- - - - - - - - - - - - $3,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$3,800
-
$
TOTAL RECOMMENDED Savings:
$39,595
Cost:
$59,833
$18,312 498,957 $6,625 1,585 $7,244 1,369 $2,580 99,600 $455 - $579 - $3,800 - $18,312
498,957
kWh
$6,625
1,585
kW-months/year
$7,244
1,369
MMBtu
$2,580
99,600
lb
$455
-
$
$579
-
$
$3,800
-
$
TOTAL IMPLEMENTED Savings:
$24,861
Cost:
$12,661
$14,838 404,302 $5,505 1,317 $1,134 214 $2,580 99,600 $382 - $422 - - - $14,838
404,302
kWh
$5,505
1,317
kW-months/year
$1,134
214
MMBtu
$2,580
99,600
lb
$382
-
$
$422
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost