IAC logo
IAC Assessment: BD0254
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0254
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2004
Principal Product Wheels, Bearings & Ball Transfers for Conveyors
NAICS 333613 - Mechanical Power Transmission Equipment Manufacturing
SIC 3568 - Power Transmission Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 84,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $239,986 4,786,269 kWh $0.05
Electricity Demand $48,032 11,495 kW-months/year $4.18
Natural Gas $353,642 66,858 MMBtu $5.29
TOTAL ENERGY COSTS $654,096
RECOMMENDED SAVINGS* $39,595 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,861
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,778
Cost:
$6,000
$6,763 184,279 $1,481 354 - - - - $268 - $266 - - - $6,763
184,279
kWh
$1,481
354
kW-months/year
-
-
MMBtu
-
-
lb
$268
-
$
$266
-
$
-
-
$
02: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$6,110
Cost:
$38,400
- - - - $6,110 1,155 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,110
1,155
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,567
Cost:
$521
$2,711 73,846 $1,586 379 - - - - $114 - $156 - - - $2,711
73,846
kWh
$1,586
379
kW-months/year
-
-
MMBtu
-
-
lb
$114
-
$
$156
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,675
Cost:
$700
$2,219 60,480 $1,456 349 - - - - - - - - - - $2,219
60,480
kWh
$1,456
349
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,728
Cost:
$2,885
$2,188 59,603 $540 129 - - - - - - - - - - $2,188
59,603
kWh
$540
129
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,104
Cost:
$700
$1,426 38,860 $678 162 - - - - - - - - - - $1,426
38,860
kWh
$678
162
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,257
Cost:
$1,000
$1,257 34,260 - - - - - - - - - - - - $1,257
34,260
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,134
Cost:
$3,500
- - - - $1,134 214 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,134
214
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$826
Cost:
$1,514
$663 18,086 $163 39 - - - - - - - - - - $663
18,086
kWh
$163
39
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$766
Cost:
-
$462 12,577 $304 73 - - - - - - - - - - $462
12,577
kWh
$304
73
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$681
Cost:
$1,350
$358 9,745 $247 59 - - - - $7 - $69 - - - $358
9,745
kWh
$247
59
kW-months/year
-
-
MMBtu
-
-
lb
$7
-
$
$69
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$589
Cost:
$1,023
$265 7,221 $170 41 - - - - $66 - $88 - - - $265
7,221
kWh
$170
41
kW-months/year
-
-
MMBtu
-
-
lb
$66
-
$
$88
-
$
-
-
$
13: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,580
Cost:
$240
- - - - - - $2,580 99,600 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,580
99,600
lb
-
-
$
-
-
$
-
-
$
14: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$3,800
Cost:
$2,000
- - - - - - - - - - - - $3,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$3,800
-
$
TOTAL RECOMMENDED Savings:
$39,595
Cost:
$59,833
$18,312 498,957 $6,625 1,585 $7,244 1,369 $2,580 99,600 $455 - $579 - $3,800 - $18,312
498,957
kWh
$6,625
1,585
kW-months/year
$7,244
1,369
MMBtu
$2,580
99,600
lb
$455
-
$
$579
-
$
$3,800
-
$
TOTAL IMPLEMENTED Savings:
$24,861
Cost:
$12,661
$14,838 404,302 $5,505 1,317 $1,134 214 $2,580 99,600 $382 - $422 - - - $14,838
404,302
kWh
$5,505
1,317
kW-months/year
$1,134
214
MMBtu
$2,580
99,600
lb
$382
-
$
$422
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost