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IAC Assessment: BD0258
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IAC Assessment: BD0258
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IAC Center Bradley University
Assessment Year 2004
Principal Product PVC Plastic Dip & Injection Molded Products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 85
Plant Area (Sq.Ft.) 85,000
Annual Production 400,000,000 Pieces
Production Hrs. Annual 5,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $94,977 1,471,050 kWh $0.06
Electricity Demand $9,386 4,392 kW-months/year $2.14
Natural Gas $49,008 6,928 MMBtu $7.07
TOTAL ENERGY COSTS $164,220
RECOMMENDED SAVINGS* $7,540 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,293
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,506
Cost:
$2,025
$2,048 41,117 $458 214 - - - - - - $2,048
41,117
kWh
$458
214
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$953
Cost:
$2,175
$1,082 21,779 $37 17 $(-166) - - - - - $1,082
21,779
kWh
$37
17
kW-months/year
$(-166)
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$952
Cost:
$1,280
$928 18,645 $24 11 - - - - - - $928
18,645
kWh
$24
11
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$611
Cost:
$600
$544 10,924 $67 31 - - - - - - $544
10,924
kWh
$67
31
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$575
Cost:
$24
$440 7,570 $36 16 $6 - - - $93 - $440
7,570
kWh
$36
16
kW-months/year
$6
-
$
-
-
$
$93
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$271
Cost:
$335
$166 3,329 $10 5 $15 - - - $80 - $166
3,329
kWh
$10
5
kW-months/year
$15
-
$
-
-
$
$80
-
$
07: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$1,672
Cost:
$180
- - - - - - $1,672 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,672
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$7,540
Cost:
$6,619
$5,208 103,364 $632 295 $(-145) - $1,672 - $173 - $5,208
103,364
kWh
$632
295
kW-months/year
$(-145)
-
$
$1,672
-
$
$173
-
$
TOTAL IMPLEMENTED Savings:
$5,293
Cost:
$6,415
$4,768 95,794 $596 279 $(-151) - - - $80 - $4,768
95,794
kWh
$596
279
kW-months/year
$(-151)
-
$
-
-
$
$80
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Ancillary Material Cost