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IAC Assessment: BD0259
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IAC Assessment: BD0259
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IAC Center Bradley University
Assessment Year 2004
Principal Product Margarine
NAICS 311512 - Creamery Butter Manufacturing
SIC 2021 - Creamery Butter
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 40,000
Annual Production 153,764,535 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $546,213 9,338,246 kWh $0.06
Electricity Demand $94,633 23,165 kW-months/year $4.09
Natural Gas $190,663 32,393 MMBtu $5.89
TOTAL ENERGY COSTS $856,439
RECOMMENDED SAVINGS* $90,792 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $84,292
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$31,009
Cost:
-
$27,334 467,251 $3,675 899 - - - - - - - - $27,334
467,251
kWh
$3,675
899
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,519
Cost:
$12,700
$10,460 178,956 $1,059 261 - - - - - - - - $10,460
178,956
kWh
$1,059
261
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,350
Cost:
$6,635
$4,650 79,497 $700 171 - - - - - - - - $4,650
79,497
kWh
$700
171
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$5,339
Cost:
$2,000
$(-243) (-4,160) $(-25) (-6) $5,607 953 - - - - - - $(-243)
(-4,160)
kWh
$(-25)
(-6)
kW-months/year
$5,607
953
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,522
Cost:
$2,700
$3,631 62,076 $891 219 - - - - - - - - $3,631
62,076
kWh
$891
219
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,493
Cost:
$1,500
$3,911 66,858 $582 142 - - - - - - - - $3,911
66,858
kWh
$582
142
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,373
Cost:
$9,540
$4,254 72,758 $572 140 - - $49 - $(-502) - - - $4,254
72,758
kWh
$572
140
kW-months/year
-
-
MMBtu
$49
-
$
$(-502)
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,141
Cost:
-
$3,605 61,628 $536 131 - - - - - - - - $3,605
61,628
kWh
$536
131
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,968
Cost:
$400
$1,796 30,688 $172 42 - - - - - - - - $1,796
30,688
kWh
$172
42
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.1222 INSTALL TURBULATORS Savings:
$1,916
Cost:
$1,200
- - - - $1,916 326 - - - - - - -
-
kWh
-
-
kW-months/year
$1,916
326
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.7134 USE PHOTOCELL CONTROLS Savings:
$228
Cost:
$300
$160 2,741 $38 10 - - $15 - $15 - - - $160
2,741
kWh
$38
10
kW-months/year
-
-
MMBtu
$15
-
$
$15
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$211
Cost:
$150
$117 1,997 $11 3 - - $35 - $48 - - - $117
1,997
kWh
$11
3
kW-months/year
-
-
MMBtu
$35
-
$
$48
-
$
-
-
$
13: 4.642 INSTALL SENSORS TO DETECT AND AVOID JAMS Savings:
$15,723
Cost:
$3,000
- - - - - - - - - - $15,723 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$15,723
-
$
TOTAL RECOMMENDED Savings:
$90,792
Cost:
$40,125
$59,675 1,020,290 $8,211 2,012 $7,523 1,279 $99 - $(-439) - $15,723 - $59,675
1,020,290
kWh
$8,211
2,012
kW-months/year
$7,523
1,279
MMBtu
$99
-
$
$(-439)
-
$
$15,723
-
$
TOTAL IMPLEMENTED Savings:
$84,292
Cost:
$29,235
$55,304 945,535 $7,628 1,869 $5,607 953 $15 - $15 - $15,723 - $55,304
945,535
kWh
$7,628
1,869
kW-months/year
$5,607
953
MMBtu
$15
-
$
$15
-
$
$15,723
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost