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IAC Assessment: BD0264
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IAC Assessment: BD0264
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IAC Center Bradley University
Assessment Year 2004
Principal Product Vacuum Sewage Systems
NAICS 333318 - Other Commercial and Service Industry Machinery Manufacturing
SIC 3589 - Service Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 54,500
Annual Production 50,000 Pieces
Production Hrs. Annual 3,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $16,616 547,200 kWh $0.03
Electricity Demand $27,333 2,195 kW-months/year $12.45
Natural Gas $15,538 20,269 MMBtu $0.77
TOTAL ENERGY COSTS $60,690
RECOMMENDED SAVINGS* $31,757 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,422
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
01: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$7,724
Cost:
$2,816
$4,468 190,920 $3,256 262 - - - - - - - - - - - - - - $4,468
190,920
kWh
$3,256
262
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,965
Cost:
$200
$948 40,500 $2,017 162 - - - - - - - - - - - - - - $948
40,500
kWh
$2,017
162
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,433
Cost:
$60
$1,407 60,121 $1,026 82 - - - - - - - - - - - - - - $1,407
60,121
kWh
$1,026
82
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.2533 REPLACE AIR CURTAIN DOORS WITH SOLID DOORS Savings:
$2,232
Cost:
$3,600
- - - - $2,232 279 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,232
279
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,766
Cost:
$1,550
$758 32,400 $1,008 81 - - - - - - - - - - - - - - $758
32,400
kWh
$1,008
81
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$547
Cost:
$182
$95 4,056 $194 16 - - - - $141 - - - $117 - - - - - $95
4,056
kWh
$194
16
kW-months/year
-
-
MMBtu
-
-
lb
$141
-
$
-
-
$
$117
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$439
Cost:
$850
$141 6,000 $298 24 - - - - - - - - - - - - - - $141
6,000
kWh
$298
24
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$387
Cost:
$550
$124 5,280 $263 21 - - - - - - - - - - - - - - $124
5,280
kWh
$263
21
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$353
Cost:
$345
$101 4,327 $73 6 - - - - $75 - - - $104 - - - - - $101
4,327
kWh
$73
6
kW-months/year
-
-
MMBtu
-
-
lb
$75
-
$
-
-
$
$104
-
$
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$282
Cost:
$600
$83 3,550 $199 16 - - - - - - - - - - - - - - $83
3,550
kWh
$199
16
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
11: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$3,760
Cost:
$2,200
- - - - - - $3,760 47 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,760
47
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
12: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$2,500
Cost:
$3,000
- - - - - - - - - - $2,500 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$2,500
-
$
-
-
$
-
-
$
-
-
$
13: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$2,800
Cost:
$432
- - - - - - - - - - - - - - - - $2,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
$2,800
-
$
14: 4.214 PURCHASE APPROPRIATELY SIZED MATERIAL Savings:
$2,550
Cost:
$500
- - - - - - - - - - - - - - $2,550 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$2,550
-
$
-
-
$
15: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$1,019
Cost:
$1,300
- - $1,019 82 - - - - - - - - - - - - - - -
-
kWh
$1,019
82
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,757
Cost:
$18,185
$8,125 347,154 $9,353 751 $2,232 279 $3,760 47 $216 - $2,500 - $221 - $2,550 - $2,800 - $8,125
347,154
kWh
$9,353
751
kW-months/year
$2,232
279
MMBtu
$3,760
47
lb
$216
-
$
$2,500
-
$
$221
-
$
$2,550
-
$
$2,800
-
$
TOTAL IMPLEMENTED Savings:
$20,422
Cost:
$11,119
$2,634 112,554 $3,509 282 $2,232 279 $3,760 47 $216 - $2,500 - $221 - $2,550 - $2,800 - $2,634
112,554
kWh
$3,509
282
kW-months/year
$2,232
279
MMBtu
$3,760
47
lb
$216
-
$
$2,500
-
$
$221
-
$
$2,550
-
$
$2,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost