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IAC Assessment: BD0265
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IAC Assessment: BD0265
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IAC Center Bradley University
Assessment Year 2004
Principal Product Metal Industrial Fasteners for Automotive Industry
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 186
Plant Area (Sq.Ft.) 116,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 5,460
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,048 7,993,537 kWh $0.03
Electricity Demand $78,492 18,882 kW-months/year $4.16
Natural Gas $128,353 26,251 MMBtu $4.89
TOTAL ENERGY COSTS $440,017
RECOMMENDED SAVINGS* $63,300 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$27,949
Cost:
$4,200
- - - - $27,949 5,159 - - - - - - - - -
-
kWh
-
-
kW-months/year
$27,949
5,159
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$3,335
Cost:
$20,000
- - - - $3,335 616 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,335
616
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,398
Cost:
$2,861
$4,101 141,902 $1,297 312 - - - - - - - - - - $4,101
141,902
kWh
$1,297
312
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,332
Cost:
$1,650
$3,291 113,886 $1,041 250 - - - - - - - - - - $3,291
113,886
kWh
$1,041
250
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,701
Cost:
$1,200
$2,052 70,988 $649 156 - - - - - - - - - - $2,052
70,988
kWh
$649
156
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,323
Cost:
-
$1,764 61,044 $559 134 - - - - - - - - - - $1,764
61,044
kWh
$559
134
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,397
Cost:
$2,200
$728 25,182 $230 55 - - - - - - $164 - $275 - $728
25,182
kWh
$230
55
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$164
-
$
$275
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$782
Cost:
$602
$289 9,959 $57 14 - - - - - - $258 - $178 - $289
9,959
kWh
$57
14
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$258
-
$
$178
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$660
Cost:
$424
$173 5,972 $104 25 - - - - - - $124 - $259 - $173
5,972
kWh
$104
25
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$124
-
$
$259
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$393
Cost:
$330
$274 9,469 $119 29 - - - - - - - - - - $274
9,469
kWh
$119
29
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
11: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$13,608
Cost:
$10,512
- - - - - - $13,608 95,850 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,608
95,850
Tgal
-
-
lb
-
-
$
-
-
$
12: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$307
Cost:
-
- - - - - - $43 6,540 $264 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$43
6,540
Tgal
$264
-
lb
-
-
$
-
-
$
13: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$115
Cost:
-
- - $115 29 - - - - - - - - - - -
-
kWh
$115
29
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$63,300
Cost:
$43,979
$12,672 438,402 $4,171 1,004 $31,284 5,774 $13,651 102,390 $264 - $546 - $712 - $12,672
438,402
kWh
$4,171
1,004
kW-months/year
$31,284
5,774
MMBtu
$13,651
102,390
Tgal
$264
-
lb
$546
-
$
$712
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material