IAC logo
IAC Assessment: BD0274
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0274
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2004
Principal Product Metal Stampings
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $5,000,000-$10,000,000
# of Employees 110
Plant Area (Sq.Ft.) 69,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $82,691 1,458,110 kWh $0.06
Electricity Demand $10,558 4,482 kW-months/year $2.36
Natural Gas $15,358 2,221 MMBtu $6.91
TOTAL ENERGY COSTS $122,869
RECOMMENDED SAVINGS* $34,883 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,314
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$5,490
Cost:
$24,000
- - - - $5,490 817 - - - - - - -
-
kWh
-
-
kW-months/year
$5,490
817
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,379
Cost:
$8,800
$4,132 72,867 $247 105 - - - - - - - - $4,132
72,867
kWh
$247
105
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,970
Cost:
$3,000
- - - - $3,970 591 - - - - - - -
-
kWh
-
-
kW-months/year
$3,970
591
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,012
Cost:
$3,900
$2,653 46,800 $212 90 - - - - $147 - - - $2,653
46,800
kWh
$212
90
kW-months/year
-
-
MMBtu
-
-
Tgal
$147
-
$
-
-
$
05: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$2,571
Cost:
$1,000
- - - - $2,571 383 - - - - - - -
-
kWh
-
-
kW-months/year
$2,571
383
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,261
Cost:
-
$2,063 36,386 $198 84 - - - - - - - - $2,063
36,386
kWh
$198
84
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,114
Cost:
$3,100
$1,997 35,195 $117 51 - - - - - - - - $1,997
35,195
kWh
$117
51
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$609
Cost:
$1,056
$502 8,875 $107 46 - - - - - - - - $502
8,875
kWh
$107
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$9,977
Cost:
$6,000
- - - - - - $9,977 3,519,360 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,977
3,519,360
Tgal
-
-
$
-
-
$
10: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$500
Cost:
-
- - - - - - - - - - $500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$500
-
$
TOTAL RECOMMENDED Savings:
$34,883
Cost:
$50,856
$11,347 200,123 $881 375 $12,031 1,790 $9,977 3,519,360 $147 - $500 - $11,347
200,123
kWh
$881
375
kW-months/year
$12,031
1,790
MMBtu
$9,977
3,519,360
Tgal
$147
-
$
$500
-
$
TOTAL IMPLEMENTED Savings:
$24,314
Cost:
$22,800
$10,845 191,248 $774 330 $2,571 383 $9,977 3,519,360 $147 - - - $10,845
191,248
kWh
$774
330
kW-months/year
$2,571
383
MMBtu
$9,977
3,519,360
Tgal
$147
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost