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IAC Assessment: BD0274
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IAC Assessment: BD0274
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IAC Center Bradley University
Assessment Year 2004
Principal Product Metal Stampings
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $5,000,000-$10,000,000
# of Employees 110
Plant Area (Sq.Ft.) 69,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $82,691 1,458,110 kWh $0.06
Electricity Demand $10,558 4,482 kW-months/year $2.36
Natural Gas $15,358 2,221 MMBtu $6.91
TOTAL ENERGY COSTS $122,869
RECOMMENDED SAVINGS* $34,883 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,314
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$5,490
Cost:
$24,000
- - - - $5,490 817 - - - - - - -
-
kWh
-
-
kW-months/year
$5,490
817
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,379
Cost:
$8,800
$4,132 72,867 $247 105 - - - - - - - - $4,132
72,867
kWh
$247
105
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,970
Cost:
$3,000
- - - - $3,970 591 - - - - - - -
-
kWh
-
-
kW-months/year
$3,970
591
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,012
Cost:
$3,900
$2,653 46,800 $212 90 - - - - $147 - - - $2,653
46,800
kWh
$212
90
kW-months/year
-
-
MMBtu
-
-
Tgal
$147
-
$
-
-
$
05: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$2,571
Cost:
$1,000
- - - - $2,571 383 - - - - - - -
-
kWh
-
-
kW-months/year
$2,571
383
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,261
Cost:
-
$2,063 36,386 $198 84 - - - - - - - - $2,063
36,386
kWh
$198
84
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,114
Cost:
$3,100
$1,997 35,195 $117 51 - - - - - - - - $1,997
35,195
kWh
$117
51
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$609
Cost:
$1,056
$502 8,875 $107 46 - - - - - - - - $502
8,875
kWh
$107
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$9,977
Cost:
$6,000
- - - - - - $9,977 3,519,360 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,977
3,519,360
Tgal
-
-
$
-
-
$
10: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$500
Cost:
-
- - - - - - - - - - $500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$500
-
$
TOTAL RECOMMENDED Savings:
$34,883
Cost:
$50,856
$11,347 200,123 $881 375 $12,031 1,790 $9,977 3,519,360 $147 - $500 - $11,347
200,123
kWh
$881
375
kW-months/year
$12,031
1,790
MMBtu
$9,977
3,519,360
Tgal
$147
-
$
$500
-
$
TOTAL IMPLEMENTED Savings:
$24,314
Cost:
$22,800
$10,845 191,248 $774 330 $2,571 383 $9,977 3,519,360 $147 - - - $10,845
191,248
kWh
$774
330
kW-months/year
$2,571
383
MMBtu
$9,977
3,519,360
Tgal
$147
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost