IAC logo
IAC Assessment: BD0275
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0275
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2005
Principal Product Steel Sheet and Bar Products
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $50,000,000-$100,000,000
# of Employees 438
Plant Area (Sq.Ft.) 842,058
Annual Production 660,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $724,719 12,806,229 kWh $0.06
Electricity Fees $142,183 - $ -
Natural Gas $798,154 118,545 MMBtu $6.73
TOTAL ENERGY COSTS $1,665,934
RECOMMENDED SAVINGS* $526,319 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $467,103
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$40,891
Cost:
$81,000
- - $40,891 6,525 - - - - - - -
-
kWh
$40,891
6,525
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7495 INSTALL REPLACEMENT DOORS Savings:
$13,598
Cost:
$40,000
- - $13,598 2,170 - - - - - - -
-
kWh
$13,598
2,170
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,985
Cost:
$421
$5,985 110,290 - - - - - - - - $5,985
110,290
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,242
Cost:
$3,150
$5,242 92,620 - - - - - - - - $5,242
92,620
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,674
Cost:
$6,000
$(-210) (-3,120) $3,884 620 - - - - - - $(-210)
(-3,120)
kWh
$3,884
620
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,106
Cost:
$6,980
$3,106 54,876 - - - - - - - - $3,106
54,876
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,119
Cost:
$6,000
$1,119 19,672 - - - - - - - - $1,119
19,672
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,053
Cost:
$470
$1,053 18,594 - - - - - - - - $1,053
18,594
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$391
Cost:
$360
$226 3,995 - - $69 - - - $96 - $226
3,995
kWh
-
-
MMBtu
$69
-
$
-
-
$
$96
-
$
10: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$262,080
Cost:
$80,000
- - - - $262,080 - - - - - -
-
kWh
-
-
MMBtu
$262,080
-
$
-
-
$
-
-
$
11: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$121,680
Cost:
$500,000
- - - - $121,680 - - - - - -
-
kWh
-
-
MMBtu
$121,680
-
$
-
-
$
-
-
$
12: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$67,500
Cost:
$2,580
- - - - - - $67,500 - - - -
-
kWh
-
-
MMBtu
-
-
$
$67,500
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$526,319
Cost:
$726,961
$16,521 296,927 $58,373 9,314 $383,829 - $67,500 - $96 - $16,521
296,927
kWh
$58,373
9,314
MMBtu
$383,829
-
$
$67,500
-
$
$96
-
$
TOTAL IMPLEMENTED Savings:
$467,103
Cost:
$599,491
$15,678 281,453 - - $383,829 - $67,500 - $96 - $15,678
281,453
kWh
-
-
MMBtu
$383,829
-
$
$67,500
-
$
$96
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost