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IAC Assessment: BD0275
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IAC Assessment: BD0275
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IAC Center Bradley University
Assessment Year 2005
Principal Product Steel Sheet and Bar Products
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $50,000,000-$100,000,000
# of Employees 438
Plant Area (Sq.Ft.) 842,058
Annual Production 660,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $724,719 12,806,229 kWh $0.06
Electricity Fees $142,183 - $ -
Natural Gas $798,154 118,545 MMBtu $6.73
TOTAL ENERGY COSTS $1,665,934
RECOMMENDED SAVINGS* $526,319 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $467,103
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$40,891
Cost:
$81,000
- - $40,891 6,525 - - - - - - -
-
kWh
$40,891
6,525
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7495 INSTALL REPLACEMENT DOORS Savings:
$13,598
Cost:
$40,000
- - $13,598 2,170 - - - - - - -
-
kWh
$13,598
2,170
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,985
Cost:
$421
$5,985 110,290 - - - - - - - - $5,985
110,290
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,242
Cost:
$3,150
$5,242 92,620 - - - - - - - - $5,242
92,620
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,674
Cost:
$6,000
$(-210) (-3,120) $3,884 620 - - - - - - $(-210)
(-3,120)
kWh
$3,884
620
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,106
Cost:
$6,980
$3,106 54,876 - - - - - - - - $3,106
54,876
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,119
Cost:
$6,000
$1,119 19,672 - - - - - - - - $1,119
19,672
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,053
Cost:
$470
$1,053 18,594 - - - - - - - - $1,053
18,594
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$391
Cost:
$360
$226 3,995 - - $69 - - - $96 - $226
3,995
kWh
-
-
MMBtu
$69
-
$
-
-
$
$96
-
$
10: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$262,080
Cost:
$80,000
- - - - $262,080 - - - - - -
-
kWh
-
-
MMBtu
$262,080
-
$
-
-
$
-
-
$
11: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$121,680
Cost:
$500,000
- - - - $121,680 - - - - - -
-
kWh
-
-
MMBtu
$121,680
-
$
-
-
$
-
-
$
12: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$67,500
Cost:
$2,580
- - - - - - $67,500 - - - -
-
kWh
-
-
MMBtu
-
-
$
$67,500
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$526,319
Cost:
$726,961
$16,521 296,927 $58,373 9,314 $383,829 - $67,500 - $96 - $16,521
296,927
kWh
$58,373
9,314
MMBtu
$383,829
-
$
$67,500
-
$
$96
-
$
TOTAL IMPLEMENTED Savings:
$467,103
Cost:
$599,491
$15,678 281,453 - - $383,829 - $67,500 - $96 - $15,678
281,453
kWh
-
-
MMBtu
$383,829
-
$
$67,500
-
$
$96
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost