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IAC Assessment: BD0283
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IAC Assessment: BD0283
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IAC Center Bradley University
Assessment Year 2005
Principal Product Finished Rubber Hose
NAICS 333922 - Conveyor and Conveying Equipment Manufacturing
SIC 3535 - Conveyors And Conveying Equipment
Sales $10,000,000-$50,000,000
# of Employees 103
Plant Area (Sq.Ft.) 130,000
Annual Production 250,000,000 Pieces
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,292 877,256 kWh $0.07
Electricity Demand $11,034 4,482 kW-months/year $2.46
Natural Gas $7,531 11,944 MMBtu $0.63
TOTAL ENERGY COSTS $81,815
RECOMMENDED SAVINGS* $58,212 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,094
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$5,694
Cost:
$3,003
- - - - $5,694 762 - - - - - - -
-
kWh
-
-
kW-months/year
$5,694
762
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,780
Cost:
$602
$3,948 58,406 $832 337 - - - - - - - - $3,948
58,406
kWh
$832
337
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,828
Cost:
$2
- - - - $2,828 378 - - - - - - -
-
kWh
-
-
kW-months/year
$2,828
378
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,160
Cost:
$361
- - - - $2,160 289 - - - - - - -
-
kWh
-
-
kW-months/year
$2,160
289
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,700
Cost:
$851
$873 12,920 $827 335 - - - - - - - - $873
12,920
kWh
$827
335
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,499
Cost:
$5
$1,244 18,408 $255 103 - - - - - - - - $1,244
18,408
kWh
$255
103
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
07: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$1,269
Cost:
$400
$709 10,483 $560 227 - - - - - - - - $709
10,483
kWh
$560
227
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$709
Cost:
$500
$586 8,668 $123 50 - - - - - - - - $586
8,668
kWh
$123
50
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
09: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$352
Cost:
-
- - - - $352 47 - - - - - - -
-
kWh
-
-
kW-months/year
$352
47
MMBtu
-
-
Tgal
-
-
gal
-
-
$
10: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$542
Cost:
$176
- - - - - - - - $542 5,700 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$542
5,700
gal
-
-
$
11: 3.4151 MINIMIZE WATER USAGE Savings:
$495
Cost:
-
- - - - - - $495 79,969 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$495
79,969
Tgal
-
-
gal
-
-
$
12: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$31,608
Cost:
$15
- - - - - - - - - - $31,608 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$31,608
-
$
13: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$4,576
Cost:
$502
- - - - - - - - - - $4,576 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$4,576
-
$
TOTAL RECOMMENDED Savings:
$58,212
Cost:
$6,417
$7,360 108,885 $2,597 1,052 $11,034 1,476 $495 79,969 $542 5,700 $36,184 - $7,360
108,885
kWh
$2,597
1,052
kW-months/year
$11,034
1,476
MMBtu
$495
79,969
Tgal
$542
5,700
gal
$36,184
-
$
TOTAL IMPLEMENTED Savings:
$13,094
Cost:
$4,932
$2,168 32,071 $1,510 612 $8,874 1,187 - - $542 5,700 - - $2,168
32,071
kWh
$1,510
612
kW-months/year
$8,874
1,187
MMBtu
-
-
Tgal
$542
5,700
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost