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IAC Assessment: BD0286
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IAC Assessment: BD0286
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IAC Center Bradley University
Assessment Year 2005
Principal Product Edible Oils
NAICS 311225 - Fats and Oils Refining and Blending
SIC 2079 - Edible Fats And Oils, Nec
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 425,000
Annual Production 1,000,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,587,378 31,706,661 kWh $0.05
Natural Gas $3,252,059 630,497 MMBtu $5.16
TOTAL ENERGY COSTS $5,468,395
RECOMMENDED SAVINGS* $2,658,201 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,526,328
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Primary Product Electricity Usage Natural Gas Water Disposal Primary Product
$ kWh $ MMBtu $ Tgal $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$140,820
Cost:
$28,500
$140,820 2,810,785 - - - - - - $140,820
2,810,785
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$94,025
Cost:
$122,830
$94,025 1,876,591 - - - - - - $94,025
1,876,591
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$40,515
Cost:
$5,400
$40,515 808,686 - - - - - - $40,515
808,686
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$18,974
Cost:
$14,000
- - $18,974 3,245 - - - - -
-
kWh
$18,974
3,245
MMBtu
-
-
Tgal
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,987
Cost:
$2,625
$9,987 118,177 - - - - - - $9,987
118,177
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.1222 INSTALL TURBULATORS Savings:
$8,810
Cost:
$12,000
- - $8,810 1,708 - - - - -
-
kWh
$8,810
1,708
MMBtu
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,152
Cost:
$1,200
$7,152 142,757 - - - - - - $7,152
142,757
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,506
Cost:
-
$2,506 50,011 - - - - - - $2,506
50,011
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,512
Cost:
$400
$2,512 34,261 - - - - - - $2,512
34,261
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$472
Cost:
$596
$472 6,658 - - - - - - $472
6,658
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$464
Cost:
$350
$464 9,263 - - - - - - $464
9,263
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
12: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$88,374
Cost:
$20,512
- - - - $88,374 8,320,000 - - -
-
kWh
-
-
MMBtu
$88,374
8,320,000
Tgal
-
-
$
13: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$2,243,590
Cost:
$504,283
- - - - - - $2,243,590 - -
-
kWh
-
-
MMBtu
-
-
Tgal
$2,243,590
-
$
TOTAL RECOMMENDED Savings:
$2,658,201
Cost:
$712,696
$298,453 5,857,189 $27,784 4,953 $88,374 8,320,000 $2,243,590 - $298,453
5,857,189
kWh
$27,784
4,953
MMBtu
$88,374
8,320,000
Tgal
$2,243,590
-
$
TOTAL IMPLEMENTED Savings:
$2,526,328
Cost:
$685,788
$254,954 5,007,584 $27,784 4,953 - - $2,243,590 - $254,954
5,007,584
kWh
$27,784
4,953
MMBtu
-
-
Tgal
$2,243,590
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $
Electricity Usage Natural Gas Water Disposal Primary Product Electricity Usage Natural Gas Water Disposal Primary Product