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IAC Assessment: BD0290
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IAC Assessment: BD0290
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IAC Center Bradley University
Assessment Year 2005
Principal Product Workplace products
NAICS 337127 - Institutional Furniture Manufacturing
SIC 2599 - Furniture And Fixtures, Nec
Sales $5,000,000-$10,000,000
# of Employees 80
Plant Area (Sq.Ft.) 160,000
Annual Production 8,496,246 Pounds
Production Hrs. Annual 2,450
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $53,032 1,683,360 kWh $0.03
Electricity Demand $90,809 7,852 kW-months/year $11.57
Electricity Fees $12,754 - $ -
Natural Gas $148,629 15,706 MMBtu $9.46
TOTAL ENERGY COSTS $315,903
RECOMMENDED SAVINGS* $44,790 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,517
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,277
Cost:
$15,080
$2,389 75,896 $5,888 509 - - - - - - - - - - $2,389
75,896
kWh
$5,888
509
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,841
Cost:
$9,598
$(-257) (-8,146) - - $8,098 1,162 - - - - - - - - $(-257)
(-8,146)
kWh
-
-
kW-months/year
$8,098
1,162
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$7,323
Cost:
$4,000
$1,895 60,157 $3,863 334 $1,565 225 - - - - - - - - $1,895
60,157
kWh
$3,863
334
kW-months/year
$1,565
225
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,855
Cost:
$825
$2,199 69,826 $4,656 403 - - - - - - - - - - $2,199
69,826
kWh
$4,656
403
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,346
Cost:
$2,325
$1,264 40,312 $3,082 267 - - - - - - - - - - $1,264
40,312
kWh
$3,082
267
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$2,597
Cost:
$100
- - $2,597 225 - - - - - - - - - - -
-
kWh
$2,597
225
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$810
Cost:
$1,000
$260 8,254 $550 48 - - - - - - - - - - $260
8,254
kWh
$550
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$530
Cost:
$1,000
$381 12,113 $149 13 - - - - - - - - - - $381
12,113
kWh
$149
13
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$429
Cost:
-
$138 4,376 $291 25 - - - - - - - - - - $138
4,376
kWh
$291
25
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
10: 2.7235 INSTALL FOSSIL FUEL MAKE-UP AIR UNIT Savings:
$396
Cost:
$750
$309 9,817 $87 8 - - - - - - - - - - $309
9,817
kWh
$87
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$267
Cost:
$265
$94 2,996 $47 4 - - - - $52 - - - $74 - $94
2,996
kWh
$47
4
kW-months/year
-
-
MMBtu
-
-
Tgal
$52
-
$
-
-
$
$74
-
$
12: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$2,604
Cost:
$2,500
- - - - - - $2,604 7,722 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,604
7,722
Tgal
-
-
$
-
-
$
-
-
$
13: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,381
Cost:
$700
- - - - - - $827 106,000 - - - - $554 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$827
106,000
Tgal
-
-
$
-
-
$
$554
-
$
14: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$406
Cost:
$450
- - - - - - $406 52,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$406
52,000
Tgal
-
-
$
-
-
$
-
-
$
15: 3.4155 METER WASTE WATER Savings:
$728
Cost:
$250
- - - - - - - - - - $728 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$728
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$44,790
Cost:
$38,843
$8,672 275,601 $21,210 1,835 $9,663 1,386 $3,837 165,722 $52 - $728 - $628 - $8,672
275,601
kWh
$21,210
1,835
kW-months/year
$9,663
1,386
MMBtu
$3,837
165,722
Tgal
$52
-
$
$728
-
$
$628
-
$
TOTAL IMPLEMENTED Savings:
$30,517
Cost:
$30,018
$5,513 175,132 $14,265 1,234 $8,098 1,162 $1,233 158,000 $52 - $728 - $628 - $5,513
175,132
kWh
$14,265
1,234
kW-months/year
$8,098
1,162
MMBtu
$1,233
158,000
Tgal
$52
-
$
$728
-
$
$628
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost