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IAC Assessment: BD0292
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IAC Assessment: BD0292
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IAC Center Bradley University
Assessment Year 2005
Principal Product Job shop powder coated parts
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 2479 -
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 16,000
Annual Production 1,300,000 Pieces
Production Hrs. Annual 3,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $15,977 218,880 kWh $0.07
Electricity Demand $4,290 1,716 kW-months/year $2.50
Electricity Fees $2,213 - $ -
Natural Gas $25,543 2,826 MMBtu $9.04
Other Gas $89,653 7,139 MMBtu $12.56
TOTAL ENERGY COSTS $137,676
RECOMMENDED SAVINGS* $88,100 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,805
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Gas Electricity Usage Electricity Demand Natural Gas Other Gas
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,591
Cost:
$36,320
- - - - - - $29,591 2,349 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$29,591
2,349
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$20,594
Cost:
$7,360
- - - - - - $20,594 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,594
-
MMBtu
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$13,205
Cost:
$25,000
- - - - - - $13,205 1,048 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,205
1,048
MMBtu
04: 2.5115 REPOSITION OVEN WALLS TO REDUCE HEATED SPACE Savings:
$11,542
Cost:
$5,600
- - - - - - $11,542 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,542
-
MMBtu
05: 2.2447 HEAT WATER WITH EXHAUST HEAT Savings:
$9,106
Cost:
$17,512
- - - - $9,106 1,123 - - -
-
kWh
-
-
kW-months/year
$9,106
1,123
MMBtu
-
-
MMBtu
06: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$1,915
Cost:
$2,680
$1,692 23,182 $223 89 - - - - $1,692
23,182
kWh
$223
89
kW-months/year
-
-
MMBtu
-
-
MMBtu
07: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$1,500
Cost:
$1,400
$1,252 17,146 $248 99 - - - - $1,252
17,146
kWh
$248
99
kW-months/year
-
-
MMBtu
-
-
MMBtu
08: 2.5115 REPOSITION OVEN WALLS TO REDUCE HEATED SPACE Savings:
$647
Cost:
-
$540 7,405 $107 43 - - - - $540
7,405
kWh
$107
43
kW-months/year
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$88,100
Cost:
$95,872
$3,484 47,733 $578 231 $9,106 1,123 $74,932 3,397 $3,484
47,733
kWh
$578
231
kW-months/year
$9,106
1,123
MMBtu
$74,932
3,397
MMBtu
TOTAL IMPLEMENTED Savings:
$66,805
Cost:
$72,760
$2,944 40,328 $471 188 - - $63,390 3,397 $2,944
40,328
kWh
$471
188
kW-months/year
-
-
MMBtu
$63,390
3,397
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Other Gas Electricity Usage Electricity Demand Natural Gas Other Gas