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IAC Assessment: BD0293
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IAC Assessment: BD0293
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IAC Center Bradley University
Assessment Year 2005
Principal Product Advanced film and fabric sheets and belts
NAICS 313320 - Fabric Coating Mills
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 64,000
Annual Production 650 Tons
Production Hrs. Annual 2,210
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,613 984,293 kWh $0.06
Electricity Demand $13,354 3,120 kW-months/year $4.28
Electricity Fees $3,786 - $ -
Natural Gas $24,359 30,516 MMBtu $0.80
TOTAL ENERGY COSTS $101,584
RECOMMENDED SAVINGS* $28,692 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,918
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$14,847
Cost:
$2,400
$14,847 226,319 - - - - - - - - - - - - $14,847
226,319
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,468
Cost:
$5,250
$3,221 57,005 $699 163 - - - - - - $150 - $398 - $3,221
57,005
kWh
$699
163
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$150
-
$
$398
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$824
Cost:
$2,100
- - - - $824 103 - - - - - - - - -
-
kWh
-
-
kW-months/year
$824
103
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,306
Cost:
$1,125
$1,026 18,160 $280 65 - - - - - - - - - - $1,026
18,160
kWh
$280
65
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$950
Cost:
$1,700
- - $950 222 - - - - - - - - - - -
-
kWh
$950
222
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$740
Cost:
$700
$301 5,326 $31 7 - - - - - - $194 - $214 - $301
5,326
kWh
$31
7
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$194
-
$
$214
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$4,251
Cost:
$1,250
- - - - - - $4,251 1,188,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,251
1,188,000
Tgal
-
-
lb
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,306
Cost:
$3,500
- - - - - - - - $1,306 10,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,306
10,400
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$28,692
Cost:
$18,025
$19,395 306,810 $1,960 457 $824 103 $4,251 1,188,000 $1,306 10,400 $344 - $612 - $19,395
306,810
kWh
$1,960
457
kW-months/year
$824
103
MMBtu
$4,251
1,188,000
Tgal
$1,306
10,400
lb
$344
-
$
$612
-
$
TOTAL IMPLEMENTED Savings:
$22,918
Cost:
$9,275
$16,174 249,805 $1,261 294 $824 103 $4,251 1,188,000 - - $194 - $214 - $16,174
249,805
kWh
$1,261
294
kW-months/year
$824
103
MMBtu
$4,251
1,188,000
Tgal
-
-
lb
$194
-
$
$214
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost