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IAC Assessment: BD0296
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DOE MESC
IAC logo
IAC Assessment: BD0296
IAC Center Bradley University
Assessment Year 2005
Principal Product Bronze Bushings
NAICS 332112 - Nonferrous Forging
SIC 3369 - Nonferrous Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 100,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 5,460
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $315,661 5,380,850 kWh $0.06
Natural Gas $64,615 7,845 MMBtu $8.24
TOTAL ENERGY COSTS $381,897
RECOMMENDED SAVINGS* $218,708 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $217,285
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,610
Cost:
$19,630
$10,609 190,809 $1 428 - - - - - - - - $10,609
190,809
kWh
$1
428
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,364
Cost:
$9,710
$5,363 96,456 $1 241 - - - - - - - - $5,363
96,456
kWh
$1
241
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,773
Cost:
$1,800
$2,637 47,424 - - - - $26 - - - $110 - $2,637
47,424
kWh
-
-
kW-months/year
-
-
lb
$26
-
$
-
-
$
$110
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$1,813
Cost:
$1,472
$1,813 32,614 - - - - - - - - - - $1,813
32,614
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,793
Cost:
$1,425
$1,589 28,528 - - - - $22 - - - $182 - $1,589
28,528
kWh
-
-
kW-months/year
-
-
lb
$22
-
$
-
-
$
$182
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,160
Cost:
$600
$1,159 20,849 $1 57 - - - - - - - - $1,159
20,849
kWh
$1
57
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$924
Cost:
$500
$923 16,596 $1 37 - - - - - - - - $923
16,596
kWh
$1
37
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$846
Cost:
$650
$481 8,655 $1 12 - - $150 - - - $214 - $481
8,655
kWh
$1
12
kW-months/year
-
-
lb
$150
-
$
-
-
$
$214
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$499
Cost:
-
$498 8,961 $1 20 - - - - - - - - $498
8,961
kWh
$1
20
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
10: 3.1154 USE AN ALTERNATIVE DESULFURIZING AGENT TO ELIMINATE HAZARDOUS SLAG FORMATION Savings:
$192,926
Cost:
$3,000
- - - - $(-140,768) 331,221 $(-13,000) - $355,069 - $(-8,375) - -
-
kWh
-
-
kW-months/year
$(-140,768)
331,221
lb
$(-13,000)
-
$
$355,069
-
$
$(-8,375)
-
$
TOTAL RECOMMENDED Savings:
$218,708
Cost:
$38,787
$25,072 450,892 $6 795 $(-140,768) 331,221 $(-12,802) - $355,069 - $(-7,869) - $25,072
450,892
kWh
$6
795
kW-months/year
$(-140,768)
331,221
lb
$(-12,802)
-
$
$355,069
-
$
$(-7,869)
-
$
TOTAL IMPLEMENTED Savings:
$217,285
Cost:
$38,287
$23,651 425,335 $4 738 $(-140,768) 331,221 $(-12,802) - $355,069 - $(-7,869) - $23,651
425,335
kWh
$4
738
kW-months/year
$(-140,768)
331,221
lb
$(-12,802)
-
$
$355,069
-
$
$(-7,869)
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost