Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Bradley University |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Steel Doors and Frames |
| NAICS | 332321 - Metal Window and Door Manufacturing |
| SIC | 3442 - Metal Doors, Sash, And Trim |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 85 |
| Plant Area (Sq.Ft.) | 130,000 |
| Annual Production | 75,000 Pieces |
| Production Hrs. Annual | 2,340 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $36,690 | 906,228 | kWh | $0.04 |
| Electricity Demand | $5,556 | 7,553 | kW-months/year | $0.74 |
| Electricity Fees | $35,042 | - | $ | - |
| Natural Gas | $115,697 | 15,932 | MMBtu | $7.26 |
| TOTAL ENERGY COSTS | $203,375 | |||
| RECOMMENDED SAVINGS* | $145,272 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $127,209 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $18,063 Cost: $50,400 |
- | - | - | - | $18,063 | 2,488 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$18,063 2,488 MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
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| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $11,422 Cost: $1,200 |
$10,313 | 254,663 | $1,109 | 1,500 | - | - | - | - | - | - | - | - | - | - |
$10,313 254,663 kWh |
$1,109 1,500 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $7,740 Cost: $2,500 |
- | - | - | - | $7,740 | 1,456 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$7,740 1,456 MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
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| 04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $2,600 Cost: $600 |
- | - | - | - | $2,600 | 446 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,600 446 MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
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| 05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $1,324 Cost: $6,150 |
$1,228 | 30,319 | $96 | 131 | - | - | - | - | - | - | - | - | - | - |
$1,228 30,319 kWh |
$96 131 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $823 Cost: $2,975 |
$486 | 12,000 | $17 | 23 | - | - | $125 | - | - | - | $195 | - | - | - |
$486 12,000 kWh |
$17 23 kW-months/year |
- - MMBtu |
$125 - $ |
- - $ |
$195 - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $812 Cost: $1,625 |
$355 | 8,789 | $33 | 46 | - | - | $231 | - | - | - | $193 | - | - | - |
$355 8,789 kWh |
$33 46 kW-months/year |
- - MMBtu |
$231 - $ |
- - $ |
$193 - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $688 Cost: - |
$646 | 15,953 | $42 | 56 | - | - | - | - | - | - | - | - | - | - |
$646 15,953 kWh |
$42 56 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $455 Cost: $600 |
$427 | 10,552 | $28 | 37 | - | - | - | - | - | - | - | - | - | - |
$427 10,552 kWh |
$28 37 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $422 Cost: $600 |
$381 | 9,395 | $41 | 56 | - | - | - | - | - | - | - | - | - | - |
$381 9,395 kWh |
$41 56 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
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| 11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $235 Cost: $140 |
$219 | 5,401 | $16 | 21 | - | - | - | - | - | - | - | - | - | - |
$219 5,401 kWh |
$16 21 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 3.4115 RECOVER AND REUSE COOLING WATER |
Savings: $42,543 Cost: $36,180 |
- | - | - | - | - | - | - | - | - | - | - | - | $42,543 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
$42,543 - Tgal |
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| 13: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST |
Savings: $58,145 Cost: $9,400 |
- | - | - | - | - | - | - | - | $57,065 | - | $1,080 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$57,065 - $ |
$1,080 - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $145,272 Cost: $112,370 |
$14,055 | 347,072 | $1,382 | 1,870 | $28,403 | 4,390 | $356 | - | $57,065 | - | $1,468 | - | $42,543 | - | $14,055 347,072 kWh |
$1,382 1,870 kW-months/year |
$28,403 4,390 MMBtu |
$356 - $ |
$57,065 - $ |
$1,468 - $ |
$42,543 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $127,209 Cost: $61,970 |
$14,055 | 347,072 | $1,382 | 1,870 | $10,340 | 1,902 | $356 | - | $57,065 | - | $1,468 | - | $42,543 | - | $14,055 347,072 kWh |
$1,382 1,870 kW-months/year |
$10,340 1,902 MMBtu |
$356 - $ |
$57,065 - $ |
$1,468 - $ |
$42,543 - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||