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IAC Assessment: BD0300
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IAC Assessment: BD0300
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IAC Center Bradley University
Assessment Year 2006
Principal Product Injection molded plastic parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 60,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $95,137 3,035,802 kWh $0.03
Electricity Demand $45,857 7,118 kW-months/year $6.44
Electricity Fees $11,569 - $ -
Natural Gas $2,569 257 MMBtu $10.00
TOTAL ENERGY COSTS $159,552
RECOMMENDED SAVINGS* $39,058 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,169
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,218
Cost:
$2,772
- - - - $6,218 422 - - - - -
-
kWh
-
-
kW-months/year
$6,218
422
MMBtu
-
-
$
-
-
$
02: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$5,526
Cost:
$500
$4,298 137,332 $1,228 191 - - - - - - $4,298
137,332
kWh
$1,228
191
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,234
Cost:
$4,000
$835 26,673 $3,399 528 - - - - - - $835
26,673
kWh
$3,399
528
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,237
Cost:
$5,115
$1,603 51,218 $634 99 - - - - - - $1,603
51,218
kWh
$634
99
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$963
Cost:
$3,450
$468 14,992 $495 77 - - - - - - $468
14,992
kWh
$495
77
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$508
Cost:
$825
$370 11,799 $138 22 - - - - - - $370
11,799
kWh
$138
22
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$464
Cost:
$1,000
$379 14,352 - - - - $39 - $46 - $379
14,352
kWh
-
-
kW-months/year
-
-
MMBtu
$39
-
$
$46
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$188
Cost:
$250
$135 4,300 $53 8 - - - - - - $135
4,300
kWh
$53
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$18,720
Cost:
$17,500
- - - - - - $18,720 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,720
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$39,058
Cost:
$35,412
$8,088 260,666 $5,947 925 $6,218 422 $18,759 - $46 - $8,088
260,666
kWh
$5,947
925
kW-months/year
$6,218
422
MMBtu
$18,759
-
$
$46
-
$
TOTAL IMPLEMENTED Savings:
$14,169
Cost:
$8,637
$6,036 192,850 $1,915 298 $6,218 422 - - - - $6,036
192,850
kWh
$1,915
298
kW-months/year
$6,218
422
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost