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IAC Assessment: BD0301
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IAC Assessment: BD0301
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IAC Center Bradley University
Assessment Year 2006
Principal Product Compactors
NAICS 333120 - Construction Machinery Manufacturing
SIC 3531 - Construction Machinery
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 210,000
Annual Production 1,475 Pieces
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,396 3,829,842 kWh $0.06
Electricity Fees $11,870 - $ -
Natural Gas $220,193 29,872 MMBtu $7.37
TOTAL ENERGY COSTS $460,016
RECOMMENDED SAVINGS* $1,856,615 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,815,654
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$94,570
Cost:
$91,000
- - $94,570 12,830 - - - - - - - - -
-
kWh
$94,570
12,830
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$43,599
Cost:
$22,780
- - $43,599 5,915 - - - - - - - - -
-
kWh
$43,599
5,915
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,786
Cost:
$1,800
$2,786 50,138 - - - - - - - - - - $2,786
50,138
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,759
Cost:
$1,750
$1,602 26,954 - - $15 - - - - - $142 - $1,602
26,954
kWh
-
-
MMBtu
$15
-
$
-
-
$
-
-
$
$142
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,640
Cost:
$500
- - $1,640 223 - - - - - - - - -
-
kWh
$1,640
223
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$911
Cost:
$1,960
$911 15,333 - - - - - - - - - - $911
15,333
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$763
Cost:
$500
$763 12,853 - - - - - - - - - - $763
12,853
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$342
Cost:
$350
$198 3,329 - - $59 - - - - - $85 - $198
3,329
kWh
-
-
MMBtu
$59
-
$
-
-
$
-
-
$
$85
-
$
09: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$40,050
Cost:
$22,800
- - - - - - - - $40,050 - - - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
$40,050
-
$
-
-
$
10: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$1,669,200
Cost:
$285,000
- - - - $1,669,200 - - - - - - - -
-
kWh
-
-
MMBtu
$1,669,200
-
$
-
-
$
-
-
$
-
-
$
11: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$995
Cost:
-
- - - - - - $995 - - - - - -
-
kWh
-
-
MMBtu
-
-
$
$995
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,856,615
Cost:
$428,440
$6,260 108,607 $139,809 18,968 $1,669,274 - $995 - $40,050 - $227 - $6,260
108,607
kWh
$139,809
18,968
MMBtu
$1,669,274
-
$
$995
-
$
$40,050
-
$
$227
-
$
TOTAL IMPLEMENTED Savings:
$1,815,654
Cost:
$403,680
$5,349 93,274 $139,809 18,968 $1,669,274 - $995 - - - $227 - $5,349
93,274
kWh
$139,809
18,968
MMBtu
$1,669,274
-
$
$995
-
$
-
-
$
$227
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost