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IAC Assessment: BD0302
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IAC Assessment: BD0302
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IAC Center Bradley University
Assessment Year 2006
Principal Product Orthodics and Ankle Braces
NAICS 339113 - Surgical Appliance and Supplies Manufacturing
SIC 3842 - Surgical Appliances And Supplies
Sales $5,000,000-$10,000,000
# of Employees 90
Plant Area (Sq.Ft.) 40,000
Annual Production 122,000 Pieces
Production Hrs. Annual 2,210
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,419 979,300 kWh $0.06
Electricity Demand $9,814 4,179 kW-months/year $2.35
Electricity Fees $3,283 - $ -
Natural Gas $6,692 617 MMBtu $10.85
TOTAL ENERGY COSTS $86,005
RECOMMENDED SAVINGS* $16,270 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,239
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,774
Cost:
-
$3,136 50,016 $638 272 - - - - $3,136
50,016
kWh
$638
272
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,381
Cost:
-
$3,381 80,683 - - - - - - $3,381
80,683
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,699
Cost:
$5,000
- - - - $1,699 217 - - -
-
kWh
-
-
kW-months/year
$1,699
217
MMBtu
-
-
Tgal
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,130
Cost:
-
- - - - $1,130 104 - - -
-
kWh
-
-
kW-months/year
$1,130
104
MMBtu
-
-
Tgal
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$848
Cost:
$260
$728 11,608 $120 51 - - - - $728
11,608
kWh
$120
51
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$835
Cost:
$1,050
$696 11,285 $139 49 - - - - $696
11,285
kWh
$139
49
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1
Cost:
-
$1 1 - - - - - - $1
1
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,195
Cost:
$1,550
$1,011 16,124 $184 78 - - - - $1,011
16,124
kWh
$184
78
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$384
Cost:
-
$330 5,263 $54 23 - - - - $330
5,263
kWh
$54
23
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$344
Cost:
$500
$290 4,624 $54 23 - - - - $290
4,624
kWh
$54
23
kW-months/year
-
-
MMBtu
-
-
Tgal
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$304
Cost:
$2,550
$245 3,910 $59 25 - - - - $245
3,910
kWh
$59
25
kW-months/year
-
-
MMBtu
-
-
Tgal
12: 3.4151 MINIMIZE WATER USAGE Savings:
$2,375
Cost:
$1,725
- - - - - - $2,375 7,800 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,375
7,800
Tgal
TOTAL RECOMMENDED Savings:
$16,270
Cost:
$12,635
$9,818 183,514 $1,248 521 $2,829 321 $2,375 7,800 $9,818
183,514
kWh
$1,248
521
kW-months/year
$2,829
321
MMBtu
$2,375
7,800
Tgal
TOTAL IMPLEMENTED Savings:
$5,239
Cost:
$500
$4,001 90,570 $108 46 $1,130 104 - - $4,001
90,570
kWh
$108
46
kW-months/year
$1,130
104
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal