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IAC Assessment: BD0307
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IAC Assessment: BD0307
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IAC Center Bradley University
Assessment Year 2006
Principal Product Injection molded plastic parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 39
Plant Area (Sq.Ft.) 20,000
Annual Production 15,900,000 Pieces
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,736 1,268,698 kWh $0.05
Electricity Demand $7,925 3,538 kW-months/year $2.24
Electricity Fees $15,080 - $ -
Natural Gas $5,385 479 MMBtu $11.24
TOTAL ENERGY COSTS $90,164
RECOMMENDED SAVINGS* $11,370 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,104
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,936
Cost:
$9,020
$5,446 111,825 $490 219 $5,446
111,825
kWh
$490
219
kW-months/year
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,061
Cost:
$723
$1,894 38,878 $167 75 $1,894
38,878
kWh
$167
75
kW-months/year
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,899
Cost:
$400
$1,787 36,694 $112 50 $1,787
36,694
kWh
$112
50
kW-months/year
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$961
Cost:
$600
$881 18,086 $80 36 $881
18,086
kWh
$80
36
kW-months/year
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$369
Cost:
$300
$340 6,982 $29 13 $340
6,982
kWh
$29
13
kW-months/year
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$144
Cost:
-
$132 2,806 $12 5 $132
2,806
kWh
$12
5
kW-months/year
TOTAL RECOMMENDED Savings:
$11,370
Cost:
$11,043
$10,480 215,271 $890 398 $10,480
215,271
kWh
$890
398
kW-months/year
TOTAL IMPLEMENTED Savings:
$4,104
Cost:
$1,123
$3,813 78,378 $291 130 $3,813
78,378
kWh
$291
130
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand