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IAC Assessment: BD0308
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IAC Assessment: BD0308
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IAC Center Bradley University
Assessment Year 2006
Principal Product Automotive Bumpers
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 70,000
Annual Production 0 Units
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $260,330 10,157,221 kWh $0.03
Electricity Demand $180,879 17,227 kW-months/year $10.50
Natural Gas $452,370 51,667 MMBtu $8.76
TOTAL ENERGY COSTS $893,579
RECOMMENDED SAVINGS* $130,906 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $130,906
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$55,089
Cost:
$7,500
- - - - $55,089 6,345 - - - - - - -
-
kWh
-
-
kW-months/year
$55,089
6,345
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$16,718
Cost:
$15,000
- - - - $16,718 1,933 - - - - - - -
-
kWh
-
-
kW-months/year
$16,718
1,933
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$47,488
Cost:
$24,000
- - - - $47,488 5,486 - - - - - - -
-
kWh
-
-
kW-months/year
$47,488
5,486
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,806
Cost:
$30,100
$4,905 191,621 $2,901 276 - - - - - - - - $4,905
191,621
kWh
$2,901
276
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,996
Cost:
$1,500
$1,278 49,933 $718 68 - - - - - - - - $1,278
49,933
kWh
$718
68
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,394
Cost:
$1,275
$750 29,280 $644 61 - - - - - - - - $750
29,280
kWh
$644
61
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$161
Cost:
$160
$51 1,997 $28 3 - - $34 - $48 - - - $51
1,997
kWh
$28
3
kW-months/year
-
-
MMBtu
$34
-
$
$48
-
$
-
-
Tgal
08: 3.4151 MINIMIZE WATER USAGE Savings:
$254
Cost:
$1,150
- - - - - - - - - - $254 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$254
-
Tgal
TOTAL RECOMMENDED Savings:
$130,906
Cost:
$80,685
$6,984 272,831 $4,291 408 $119,295 13,764 $34 - $48 - $254 - $6,984
272,831
kWh
$4,291
408
kW-months/year
$119,295
13,764
MMBtu
$34
-
$
$48
-
$
$254
-
Tgal
TOTAL IMPLEMENTED Savings:
$130,906
Cost:
$80,685
$6,984 272,831 $4,291 408 $119,295 13,764 $34 - $48 - $254 - $6,984
272,831
kWh
$4,291
408
kW-months/year
$119,295
13,764
MMBtu
$34
-
$
$48
-
$
$254
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption