IAC logo
IAC Assessment: BD0311
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0311
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2006
Principal Product Automotive Bumpers
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 220,000
Annual Production 1,150,000 Pieces
Production Hrs. Annual 5,880
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $740,254 28,907,726 kWh $0.03
Electricity Demand $531,540 50,623 kW-months/year $10.50
Electricity Fees $2,283 - $ -
Natural Gas $1,425,281 152,535 MMBtu $9.34
TOTAL ENERGY COSTS $2,896,006
RECOMMENDED SAVINGS* $198,102 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$135,621
Cost:
$15,000
- - - - $135,621 15,735 - - - - - - -
-
kWh
-
-
kW-months/year
$135,621
15,735
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,869
Cost:
$19,000
- - - - $6,869 968 - - - - - - -
-
kWh
-
-
kW-months/year
$6,869
968
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$30,440
Cost:
$51,950
$16,570 647,280 $13,870 1,321 - - - - - - - - $16,570
647,280
kWh
$13,870
1,321
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,646
Cost:
-
$3,292 128,610 $2,354 224 - - - - - - - - $3,292
128,610
kWh
$2,354
224
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,867
Cost:
$10,230
$3,557 138,945 $1,920 183 - - - - - - $1,390 - $3,557
138,945
kWh
$1,920
183
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$1,390
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$543
Cost:
$375
$241 9,426 $302 29 - - - - - - - - $241
9,426
kWh
$302
29
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
07: 3.2111 INSTALL REDUNDANT EQUIPMENT TO AVOID LOSSES CAUSED BY EQUIPMENT FAILURE AND ROUTINE MAINTENANCE Savings:
$6,600
Cost:
$610
- - - - - - - - - - $6,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$6,600
-
$
08: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$4,860
Cost:
$8,000
- - - - - - - - $4,860 23,285 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$4,860
23,285
gal
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$656
Cost:
$3,220
- - - - - - $656 281,750 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$656
281,750
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$198,102
Cost:
$108,385
$23,660 924,261 $18,446 1,757 $142,490 16,703 $656 281,750 $4,860 23,285 $7,990 - $23,660
924,261
kWh
$18,446
1,757
kW-months/year
$142,490
16,703
MMBtu
$656
281,750
Tgal
$4,860
23,285
gal
$7,990
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost