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IAC Assessment: BD0322
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IAC Assessment: BD0322
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IAC Center Bradley University
Assessment Year 2007
Principal Product Striking Tools
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3423 - Hand And Edge Tools, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 75,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 6,140
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,346 4,895,760 kWh $0.02
Electricity Demand $129,636 14,090 kW-months/year $9.20
Electricity Fees $7,179 - $ -
Natural Gas $745,608 71,387 MMBtu $10.44
TOTAL ENERGY COSTS $999,769
RECOMMENDED SAVINGS* $170,145 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$436
Cost:
$525
$126 5,242 $310 34 - - - - - - $126
5,242
kWh
$310
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$623
Cost:
$663
$192 7,989 $101 11 - - $138 - $192 - $192
7,989
kWh
$101
11
kW-months/year
-
-
MMBtu
$138
-
$
$192
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$30,494
Cost:
$1,500
- - - - $30,494 2,440 - - - - -
-
kWh
-
-
kW-months/year
$30,494
2,440
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,933
Cost:
-
$1,104 46,006 $829 90 - - - - - - $1,104
46,006
kWh
$829
90
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,695
Cost:
$1,000
$968 40,337 $727 79 - - - - - - $968
40,337
kWh
$727
79
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,672
Cost:
$1,692
$955 39,801 $717 78 - - - - - - $955
39,801
kWh
$717
78
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,691
Cost:
$1,200
$2,682 11,760 $2,009 218 - - - - - - $2,682
11,760
kWh
$2,009
218
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,911
Cost:
$9,911
$3,607 150,274 $6,304 685 - - - - - - $3,607
150,274
kWh
$6,304
685
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,149
Cost:
$2,235
$1,146 47,735 $2,003 217 - - - - - - $1,146
47,735
kWh
$2,003
217
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$56,660
Cost:
$60,000
$(-18,544) (-120,628) - - $75,204 7,203 - - - - $(-18,544)
(-120,628)
kWh
-
-
kW-months/year
$75,204
7,203
MMBtu
-
-
$
-
-
$
11: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$58,881
Cost:
$2,200
- - - - - - - - $58,881 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$58,881
-
$
TOTAL RECOMMENDED Savings:
$170,145
Cost:
$80,926
$(-7,764) 228,516 $13,000 1,412 $105,698 9,643 $138 - $59,073 - $(-7,764)
228,516
kWh
$13,000
1,412
kW-months/year
$105,698
9,643
MMBtu
$138
-
$
$59,073
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost