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IAC Assessment: BD0327
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IAC Assessment: BD0327
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IAC Center Bradley University
Assessment Year 2007
Principal Product Tractor cabs hoods and tanks
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 281
Plant Area (Sq.Ft.) 175,000
Annual Production 117,750 Units
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $429,615 7,256,516 kWh $0.06
Natural Gas $427,998 49,102 MMBtu $8.72
TOTAL ENERGY COSTS $857,613
RECOMMENDED SAVINGS* $107,340 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,018
Cost:
$1,000
$1,018 287 - - - - - - $1,018
287
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,257
Cost:
$600
$2,814 100,534 $1,443 158 - - - - $2,814
100,534
kWh
$1,443
158
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,520
Cost:
$600
$1,665 59,482 $855 94 - - - - $1,665
59,482
kWh
$855
94
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7495 INSTALL REPLACEMENT DOORS Savings:
$7,558
Cost:
$20,000
$1,966 286 - - - - $5,592 - $1,966
286
kWh
-
-
kW-months/year
-
-
MMBtu
$5,592
-
$
05: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$15,124
Cost:
$6,800
- - - - $15,124 2,201 - - -
-
kWh
-
-
kW-months/year
$15,124
2,201
MMBtu
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$24,271
Cost:
$500
- - $24,271 3,992 - - - - -
-
kWh
$24,271
3,992
kW-months/year
-
-
MMBtu
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,763
Cost:
-
$2,763 75,712 - - - - - - $2,763
75,712
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$36,411
Cost:
$10,000
$22,645 322,920 $13,604 1,490 - - $162 - $22,645
322,920
kWh
$13,604
1,490
kW-months/year
-
-
MMBtu
$162
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,900
Cost:
$9,230
$6,504 232,284 $4,078 447 - - $318 - $6,504
232,284
kWh
$4,078
447
kW-months/year
-
-
MMBtu
$318
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,702
Cost:
$1,200
$1,009 27,636 $693 84 - - - - $1,009
27,636
kWh
$693
84
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7292 LOWER CEILING TO REDUCE CONDITIONED SPACE Savings:
$816
Cost:
$1,460
$816 216 - - - - - - $816
216
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$107,340
Cost:
$51,390
$41,200 819,357 $44,944 6,265 $15,124 2,201 $6,072 - $41,200
819,357
kWh
$44,944
6,265
kW-months/year
$15,124
2,201
MMBtu
$6,072
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost