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IAC Assessment: BD0331
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IAC Assessment: BD0331
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IAC Center Bradley University
Assessment Year 2007
Principal Product Water Based Colorants
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 96
Plant Area (Sq.Ft.) 350,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $300,437 4,073,254 kWh $0.07
Natural Gas $153,993 18,041 MMBtu $8.54
TOTAL ENERGY COSTS $454,430
RECOMMENDED SAVINGS* $133,096 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,450
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$43,434
Cost:
$19,814
$43,433 2,007 $1 1,216 - - - - - - $43,433
2,007
kWh
$1
1,216
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,359
Cost:
$2,026
$4,358 1,909 $1 122 - - - - - - $4,358
1,909
kWh
$1
122
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$524
Cost:
$65
$523 24 $1 12 - - - - - - $523
24
kWh
$1
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$11,450
Cost:
$4,951
$11,447 529 $1 556 - - $1 - $1 - $11,447
529
kWh
$1
556
kW-months/year
-
-
MMBtu
$1
-
$
$1
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,820
Cost:
$301
$1,819 84 $1 50 - - - - - - $1,819
84
kWh
$1
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$321
Cost:
$2
$16 1 $1 6 $304 148 - - - - $16
1
kWh
$1
6
kW-months/year
$304
148
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$841
Cost:
$2
$840 39 $1 23 - - - - - - $840
39
kWh
$1
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,672
Cost:
$7,701
$2,671 124 $1 215 - - - - - - $2,671
124
kWh
$1
215
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,486
Cost:
$26,401
$4,485 207 $1 883 - - - - - - $4,485
207
kWh
$1
883
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: Savings:
$9,311
Cost:
$301
$9,310 169 $1 261 - - - - - - $9,310
169
kWh
$1
261
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$53,878
Cost:
$20,001
- - - - $53,878 6,397 - - - - -
-
kWh
-
-
kW-months/year
$53,878
6,397
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$133,096
Cost:
$81,565
$78,902 5,093 $10 3,344 $54,182 6,545 $1 - $1 - $78,902
5,093
kWh
$10
3,344
kW-months/year
$54,182
6,545
MMBtu
$1
-
$
$1
-
$
TOTAL IMPLEMENTED Savings:
$11,450
Cost:
$4,951
$11,447 529 $1 556 - - $1 - $1 - $11,447
529
kWh
$1
556
kW-months/year
-
-
MMBtu
$1
-
$
$1
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material