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IAC Assessment: BD0333
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IAC Assessment: BD0333
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IAC Center Bradley University
Assessment Year 2007
Principal Product Painted Steel, Steel Tubing
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3317 - Steel Pipe And Tubes
Sales $10,000,000-$50,000,000
# of Employees 89
Plant Area (Sq.Ft.) 200,000
Annual Production 72,000 Tons
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $294,841 5,080,320 kWh $0.06
Electricity Demand $83,683 37,695 kW-months/year $2.22
Natural Gas $387,740 42,081 MMBtu $9.21
TOTAL ENERGY COSTS $766,264
RECOMMENDED SAVINGS* $247,656 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,143
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,570
Cost:
$901
$1,296 75 $274 130 - - - - - - $1,296
75
kWh
$274
130
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$376
Cost:
$476
$332 5 $16 8 - - $12 - $16 - $332
5
kWh
$16
8
kW-months/year
-
-
MMBtu
$12
-
$
$16
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$36,206
Cost:
$15,001
- - - - $36,206 3,931 - - - - -
-
kWh
-
-
kW-months/year
$36,206
3,931
MMBtu
-
-
$
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$73,372
Cost:
$30,001
$975 15,522 $106 51 $72,291 7,846 - - - - $975
15,522
kWh
$106
51
kW-months/year
$72,291
7,846
MMBtu
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$67,989
Cost:
$35,001
- - - - $67,989 6,395 - - - - -
-
kWh
-
-
kW-months/year
$67,989
6,395
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$819
Cost:
$526
$679 39 $140 67 - - - - - - $679
39
kWh
$140
67
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$378
Cost:
$2
$313 18 $65 31 - - - - - - $313
18
kWh
$65
31
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$66,946
Cost:
$2
- - $66,946 30,156 - - - - - - -
-
kWh
$66,946
30,156
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$247,656
Cost:
$81,910
$3,595 15,659 $67,547 30,443 $176,486 18,172 $12 - $16 - $3,595
15,659
kWh
$67,547
30,443
kW-months/year
$176,486
18,172
MMBtu
$12
-
$
$16
-
$
TOTAL IMPLEMENTED Savings:
$3,143
Cost:
$1,905
$2,620 137 $495 236 - - $12 - $16 - $2,620
137
kWh
$495
236
kW-months/year
-
-
MMBtu
$12
-
$
$16
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material