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IAC Assessment: BD0334
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IAC Assessment: BD0334
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IAC Center Bradley University
Assessment Year 2007
Principal Product magnet wire
NAICS 335929 - Other Communication and Energy Wire Manufacturing
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales <$500,000
# of Employees 250
Plant Area (Sq.Ft.) 275,000
Annual Production 93,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,449,150 34,315,847 kWh $0.04
Natural Gas $1,846,987 235,039 MMBtu $7.86
TOTAL ENERGY COSTS $3,296,137
RECOMMENDED SAVINGS* $535,284 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $268,435
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$242,313
Cost:
$111,001
- - - - $242,313 30,829 -
-
kWh
-
-
kW-months/year
$242,313
30,829
MMBtu
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$210,390
Cost:
$615,001
- - - - $210,390 26,564 -
-
kWh
-
-
kW-months/year
$210,390
26,564
MMBtu
03: 2.2191 SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM Savings:
$55,549
Cost:
$2,097
- - - - $55,549 7,051 -
-
kWh
-
-
kW-months/year
$55,549
7,051
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,532
Cost:
$3,690
$5,485 242,718 $2,047 377 - - $5,485
242,718
kWh
$2,047
377
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,999
Cost:
$1,576
$2,325 102,871 $1,674 162 - - $2,325
102,871
kWh
$1,674
162
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$910
Cost:
$2
$559 24,756 $351 34 - - $559
24,756
kWh
$351
34
kW-months/year
-
-
MMBtu
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,966
Cost:
$301
$2,437 107,827 $1,529 148 - - $2,437
107,827
kWh
$1,529
148
kW-months/year
-
-
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,625
Cost:
$24,551
$5,378 237,934 $5,247 507 - - $5,378
237,934
kWh
$5,247
507
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$535,284
Cost:
$758,219
$16,184 716,106 $10,848 1,228 $508,252 64,444 $16,184
716,106
kWh
$10,848
1,228
kW-months/year
$508,252
64,444
MMBtu
TOTAL IMPLEMENTED Savings:
$268,435
Cost:
$141,119
$15,625 691,350 $10,497 1,194 $242,313 30,829 $15,625
691,350
kWh
$10,497
1,194
kW-months/year
$242,313
30,829
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas