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IAC Assessment: BD0335
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IAC Assessment: BD0335
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IAC Center Bradley University
Assessment Year 2008
Principal Product Magnet and Bare Wire
NAICS 335929 - Other Communication and Energy Wire Manufacturing
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales <$500,000
# of Employees 117
Plant Area (Sq.Ft.) 315,000
Annual Production 90,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,168,846 27,021,399 kWh $0.04
Natural Gas $3,338,220 431,554 MMBtu $7.74
TOTAL ENERGY COSTS $4,507,066
RECOMMENDED SAVINGS* $1,008,877 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $113,035
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Primary Raw Material Electricity Usage Natural Gas Personnel Changes Primary Raw Material
$ kWh $ MMBtu $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$164,329
Cost:
$79,501
- - $164,329 21,353 - - - - -
-
kWh
$164,329
21,353
MMBtu
-
-
$
-
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$418,023
Cost:
$75,001
- - $418,023 54,794 - - - - -
-
kWh
$418,023
54,794
MMBtu
-
-
$
-
-
$
03: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$109,544
Cost:
$73,511
- - $109,544 14,234 - - - - -
-
kWh
$109,544
14,234
MMBtu
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,411
Cost:
$501
$2,411 201 - - - - - - $2,411
201
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,503
Cost:
$301
$1,503 125 - - - - - - $1,503
125
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,080
Cost:
$2
$1,080 90 - - - - - - $1,080
90
kWh
-
-
MMBtu
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,206
Cost:
$1,001
$3,206 417 - - - - - - $3,206
417
kWh
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,839
Cost:
$11,251
$9,281 773 - - $364 - $194 - $9,281
773
kWh
-
-
MMBtu
$364
-
$
$194
-
$
09: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$16,170
Cost:
$3,201
$15,288 1,273 - - $401 - $481 - $15,288
1,273
kWh
-
-
MMBtu
$401
-
$
$481
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$170,135
Cost:
$408,001
- - $135,095 17,554 $35,040 - - - -
-
kWh
$135,095
17,554
MMBtu
$35,040
-
$
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$41,990
Cost:
$152,661
$41,990 3,497 - - - - - - $41,990
3,497
kWh
-
-
MMBtu
-
-
$
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$21,954
Cost:
$24,629
$21,954 1,828 - - - - - - $21,954
1,828
kWh
-
-
MMBtu
-
-
$
-
-
$
13: 2.1222 INSTALL TURBULATORS Savings:
$43,567
Cost:
$5,801
- - $43,567 5,711 - - - - -
-
kWh
$43,567
5,711
MMBtu
-
-
$
-
-
$
14: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$5,126
Cost:
$901
- - $5,126 691 - - - - -
-
kWh
$5,126
691
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,008,877
Cost:
$836,263
$96,713 8,204 $875,684 114,337 $35,805 - $675 - $96,713
8,204
kWh
$875,684
114,337
MMBtu
$35,805
-
$
$675
-
$
TOTAL IMPLEMENTED Savings:
$113,035
Cost:
$74,014
$3,491 291 $109,544 14,234 - - - - $3,491
291
kWh
$109,544
14,234
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Personnel Changes Primary Raw Material Electricity Usage Natural Gas Personnel Changes Primary Raw Material