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IAC Assessment: BD0348
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IAC Assessment: BD0348
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IAC Center Bradley University
Assessment Year 2008
Principal Product Fasteners
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 145,000
Annual Production 1,300,000,000 Pieces
Production Hrs. Annual 4,992
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $752,679 17,271,036 kWh $0.04
Electricity Demand $315,446 24,567 kW-months/year $12.84
Electricity Fees $264,894 - $ -
Natural Gas $369,551 51,813 MMBtu $7.13
TOTAL ENERGY COSTS $1,733,585
RECOMMENDED SAVINGS* $332,665 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,613
Cost:
$24,066
$12,621 289,478 $6,992 545 - - - - - - $12,621
289,478
kWh
$6,992
545
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,392
Cost:
$2,026
$636 14,587 $756 59 - - - - - - $636
14,587
kWh
$756
59
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,758
Cost:
$2,001
- - - - $9,758 1,393 - - - - -
-
kWh
-
-
kW-months/year
$9,758
1,393
MMBtu
-
-
Tgal
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,081
Cost:
$2
$2,628 60,280 $2,453 191 - - - - - - $2,628
60,280
kWh
$2,453
191
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$142,941
Cost:
$1,401
$67,010 1,468,123 $75,931 3,577 - - - - - - $67,010
1,468,123
kWh
$75,931
3,577
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$7,689
Cost:
$5,001
- - - - $7,689 1,079 - - - - -
-
kWh
-
-
kW-months/year
$7,689
1,079
MMBtu
-
-
Tgal
-
-
$
07: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$50,882
Cost:
$42,001
- - - - $50,882 7,259 - - - - -
-
kWh
-
-
kW-months/year
$50,882
7,259
MMBtu
-
-
Tgal
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,743
Cost:
$7,844
$6,619 151,813 $3,124 243 - - - - - - $6,619
151,813
kWh
$3,124
243
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$54,402
Cost:
$12,001
- - - - - - $54,402 10,929,485 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$54,402
10,929,485
Tgal
-
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$31,164
Cost:
$7,000
- - - - - - - - $31,164 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$31,164
-
$
TOTAL RECOMMENDED Savings:
$332,665
Cost:
$103,343
$89,514 1,984,281 $89,256 4,615 $68,329 9,731 $54,402 10,929,485 $31,164 - $89,514
1,984,281
kWh
$89,256
4,615
kW-months/year
$68,329
9,731
MMBtu
$54,402
10,929,485
Tgal
$31,164
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes