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IAC Assessment: BD0350
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IAC Assessment: BD0350
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IAC Center Bradley University
Assessment Year 2008
Principal Product Ceramic pieces for steel mills
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3255 - Clay Refractories
Sales <$500,000
# of Employees 160
Plant Area (Sq.Ft.) 166,000
Annual Production 200,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $771,337 10,107,936 kWh $0.08
Electricity Demand $125,888 21,485 kW-months/year $5.86
Natural Gas $776,693 901,559 MMBtu $0.86
TOTAL ENERGY COSTS $1,713,154
RECOMMENDED SAVINGS* $851,612 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,263
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz)
$ kWh $ kW-months/year $ MMBtu $ gal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,713
Cost:
$8,173
$10,206 133,766 $1,507 257 - - - - $10,206
133,766
kWh
$1,507
257
kW-months/year
-
-
MMBtu
-
-
gal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,266
Cost:
$2,560
$3,108 40,729 $1,158 198 - - - - $3,108
40,729
kWh
$1,158
198
kW-months/year
-
-
MMBtu
-
-
gal
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,126
Cost:
$450
$708 9,277 $418 71 - - - - $708
9,277
kWh
$418
71
kW-months/year
-
-
MMBtu
-
-
gal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,395
Cost:
$8,740
$7,152 93,730 $1,243 212 - - - - $7,152
93,730
kWh
$1,243
212
kW-months/year
-
-
MMBtu
-
-
gal
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$81,155
Cost:
$81,250
$23,444 307,267 $57,711 9,848 - - - - $23,444
307,267
kWh
$57,711
9,848
kW-months/year
-
-
MMBtu
-
-
gal
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,577
Cost:
$8,750
$4,475 58,653 $1,102 188 - - - - $4,475
58,653
kWh
$1,102
188
kW-months/year
-
-
MMBtu
-
-
gal
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,132
Cost:
-
$9,088 123,461 $1,044 178 - - - - $9,088
123,461
kWh
$1,044
178
kW-months/year
-
-
MMBtu
-
-
gal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,724
Cost:
$625
$5,671 63,867 $53 9 - - - - $5,671
63,867
kWh
$53
9
kW-months/year
-
-
MMBtu
-
-
gal
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,592
Cost:
$1,080
$3,060 40,118 $532 91 - - - - $3,060
40,118
kWh
$532
91
kW-months/year
-
-
MMBtu
-
-
gal
10: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$52,447
Cost:
$9,000
- - - - $52,447 6,099 - - -
-
kWh
-
-
kW-months/year
$52,447
6,099
MMBtu
-
-
gal
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$397,949
Cost:
$60,000
- - - - $397,949 46,273 - - -
-
kWh
-
-
kW-months/year
$397,949
46,273
MMBtu
-
-
gal
12: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$125,150
Cost:
$89,750
- - - - $125,150 14,552 - - -
-
kWh
-
-
kW-months/year
$125,150
14,552
MMBtu
-
-
gal
13: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$13,552
Cost:
$2,400
- - - - $13,552 1,576 - - -
-
kWh
-
-
kW-months/year
$13,552
1,576
MMBtu
-
-
gal
14: 3.4141 REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE Savings:
$130,834
Cost:
$8,000
- - - - - - $130,834 101,225 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$130,834
101,225
gal
TOTAL RECOMMENDED Savings:
$851,612
Cost:
$280,778
$66,912 870,868 $64,768 11,052 $589,098 68,500 $130,834 101,225 $66,912
870,868
kWh
$64,768
11,052
kW-months/year
$589,098
68,500
MMBtu
$130,834
101,225
gal
TOTAL IMPLEMENTED Savings:
$87,263
Cost:
$30,628
$29,905 381,487 $4,911 838 $52,447 6,099 - - $29,905
381,487
kWh
$4,911
838
kW-months/year
$52,447
6,099
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz)