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IAC Assessment: BD0352
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IAC Assessment: BD0352
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IAC Center Bradley University
Assessment Year 2008
Principal Product plastic containers
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 877,000
Annual Production 295,699,564 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,346,074 46,883,372 kWh $0.05
Electricity Demand $131,850 168,449 kW-months/year $0.78
Electricity Fees $170,842 - $ -
Natural Gas $80,664 9,284 MMBtu $8.69
TOTAL ENERGY COSTS $2,813,170
RECOMMENDED SAVINGS* $103,057 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$53,385
Cost:
$253,134
$51,883 1,037,661 $1,502 2,116 - - - - - - $51,883
1,037,661
kWh
$1,502
2,116
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$374
Cost:
$600
$309 6,179 $65 91 - - - - - - $309
6,179
kWh
$65
91
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$699
Cost:
$700
$433 8,655 $8 12 - - - - $258 - $433
8,655
kWh
$8
12
kW-months/year
-
-
$
-
-
MMBtu
$258
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$18,734
Cost:
$6,000
$18,376 367,526 $358 504 - - - - - - $18,376
367,526
kWh
$358
504
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$15,592
Cost:
$20,350
$15,294 305,889 $298 419 - - - - - - $15,294
305,889
kWh
$298
419
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,435
Cost:
$3,180
- - - - - - $2,435 906 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,435
906
MMBtu
-
-
$
07: 4.4540 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$11,838
Cost:
$18,000
- - - - $11,838 - - - - - -
-
kWh
-
-
kW-months/year
$11,838
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$103,057
Cost:
$301,964
$86,295 1,725,910 $2,231 3,142 $11,838 - $2,435 906 $258 - $86,295
1,725,910
kWh
$2,231
3,142
kW-months/year
$11,838
-
$
$2,435
906
MMBtu
$258
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost