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IAC Assessment: BD0356
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IAC Assessment: BD0356
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IAC Center Bradley University
Assessment Year 2009
Principal Product Hammers, Axes and Other Striking Tools
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3423 - Hand And Edge Tools, Nec
Sales $1,000,000-$5,000,000
# of Employees 248
Plant Area (Sq.Ft.) 119,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $515,348 7,587,333 kWh $0.07
Electricity Demand $116,680 22,148 kW-months/year $5.27
Electricity Fees $52,528 - $ -
Natural Gas $444,997 51,286 MMBtu $8.68
TOTAL ENERGY COSTS $1,129,553
RECOMMENDED SAVINGS* $70,824 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,717
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,972
Cost:
$37,980
$13,837 524 $3,135 601 - - $13,837
524
kWh
$3,135
601
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,054
Cost:
$10,125
$4,709 178 $4,345 832 - - $4,709
178
kWh
$4,345
832
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,369
Cost:
$1,000
$1,939 97 $430 82 - - $1,939
97
kWh
$430
82
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,486
Cost:
-
$5,558 210 $928 179 - - $5,558
210
kWh
$928
179
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,914
Cost:
$300
$4,212 159 $702 135 - - $4,212
159
kWh
$702
135
kW-months/year
-
-
MMBtu
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,494
Cost:
$300
$210 8 $1,284 246 - - $210
8
kWh
$1,284
246
kW-months/year
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$17,823
Cost:
$43,280
$14,136 535 $3,687 706 - - $14,136
535
kWh
$3,687
706
kW-months/year
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,712
Cost:
$6,000
- - - - $11,712 1,370 -
-
kWh
-
-
kW-months/year
$11,712
1,370
MMBtu
TOTAL RECOMMENDED Savings:
$70,824
Cost:
$98,985
$44,601 1,711 $14,511 2,781 $11,712 1,370 $44,601
1,711
kWh
$14,511
2,781
kW-months/year
$11,712
1,370
MMBtu
TOTAL IMPLEMENTED Savings:
$30,717
Cost:
$43,880
$24,116 912 $6,601 1,266 - - $24,116
912
kWh
$6,601
1,266
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas