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IAC Assessment: BD0359
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IAC Assessment: BD0359
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IAC Center Bradley University
Assessment Year 2009
Principal Product Oil and water based wppd finishing products
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $100,000,000-$500,000,000
# of Employees 186
Plant Area (Sq.Ft.) 302,000
Annual Production 12,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $230,257 4,747,500 kWh $0.05
Electricity Demand $104,132 9,917 kW-months/year $10.50
Electricity Fees $882 - $ -
TOTAL ENERGY COSTS $335,271
RECOMMENDED SAVINGS* $156,593 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,477
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,879
Cost:
$1,450
$4,225 87,121 $3,654 348 - - - - $4,225
87,121
kWh
$3,654
348
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,596
Cost:
$1,225
$743 15,312 $220 21 - - $633 - $743
15,312
kWh
$220
21
kW-months/year
-
-
MMBtu
$633
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$17,260
Cost:
$660
$12,521 136,580 $4,739 239 - - - - $12,521
136,580
kWh
$4,739
239
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,366
Cost:
$800
$1,568 32,329 $798 76 - - - - $1,568
32,329
kWh
$798
76
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,430
Cost:
-
$8,039 165,750 $4,391 418 - - - - $8,039
165,750
kWh
$4,391
418
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$26,170
Cost:
$2,000
- - - - $26,170 2,366 - - -
-
kWh
-
-
kW-months/year
$26,170
2,366
MMBtu
-
-
$
07: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$2,175
Cost:
$3,000
- - - - $2,175 197 - - -
-
kWh
-
-
kW-months/year
$2,175
197
MMBtu
-
-
$
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$48,695
Cost:
$18,550
- - - - $48,695 4,402 - - -
-
kWh
-
-
kW-months/year
$48,695
4,402
MMBtu
-
-
$
09: 4.4540 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$30,076
Cost:
-
$15,334 316,160 $14,742 1,404 - - - - $15,334
316,160
kWh
$14,742
1,404
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,946
Cost:
$8,340
$5,771 118,483 $2,175 207 - - - - $5,771
118,483
kWh
$2,175
207
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$156,593
Cost:
$36,025
$48,201 871,735 $30,719 2,713 $77,040 6,965 $633 - $48,201
871,735
kWh
$30,719
2,713
kW-months/year
$77,040
6,965
MMBtu
$633
-
$
TOTAL IMPLEMENTED Savings:
$49,477
Cost:
$12,475
$32,867 555,575 $15,977 1,309 - - $633 - $32,867
555,575
kWh
$15,977
1,309
kW-months/year
-
-
MMBtu
$633
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material