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IAC Assessment: BD0360
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IAC Assessment: BD0360
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IAC Center Bradley University
Assessment Year 2009
Principal Product Plastic Automotive Parts
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 52,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $285,192 4,543,814 kWh $0.06
Electricity Demand $56,346 13,828 kW-months/year $4.07
Electricity Fees $30,908 - $ -
Natural Gas $2,215 94 MMBtu $23.56
TOTAL ENERGY COSTS $384,519
RECOMMENDED SAVINGS* $80,644 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,170
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,208
Cost:
$20,180
$5,833 92,874 $3,375 875 $5,833
92,874
kWh
$3,375
875
kW-months/year
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,709
Cost:
$525
$1,516 24,144 $193 50 $1,516
24,144
kWh
$193
50
kW-months/year
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,222
Cost:
$1,000
$1,093 17,409 $129 34 $1,093
17,409
kWh
$129
34
kW-months/year
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,394
Cost:
-
$4,824 76,808 $570 148 $4,824
76,808
kWh
$570
148
kW-months/year
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$25,740
Cost:
$2,700
$23,019 366,538 $2,721 705 $23,019
366,538
kWh
$2,721
705
kW-months/year
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,217
Cost:
$4,200
$1,915 30,491 $302 20 $1,915
30,491
kWh
$302
20
kW-months/year
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,624
Cost:
$2,500
$1,453 19,163 $171 45 $1,453
19,163
kWh
$171
45
kW-months/year
08: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$31,490
Cost:
$2,000
$24,097 383,719 $7,393 1,915 $24,097
383,719
kWh
$7,393
1,915
kW-months/year
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,040
Cost:
$740
$1,871 22,832 $169 44 $1,871
22,832
kWh
$169
44
kW-months/year
TOTAL RECOMMENDED Savings:
$80,644
Cost:
$33,845
$65,621 1,033,978 $15,023 3,836 $65,621
1,033,978
kWh
$15,023
3,836
kW-months/year
TOTAL IMPLEMENTED Savings:
$36,170
Cost:
$23,880
$29,945 476,821 $6,225 1,614 $29,945
476,821
kWh
$6,225
1,614
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand