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IAC Assessment: BD0366
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IAC Assessment: BD0366
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IAC Center Bradley University
Assessment Year 2010
Principal Product Baked goods
NAICS 311919 - Other Snack Food Manufacturing
SIC 2052 - Cookies And Crackers
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 187,484
Annual Production 55,000,000 Pounds
Production Hrs. Annual 6,864
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $422,973 5,666,443 kWh $0.07
Electricity Demand $71,311 12,991 kW-months/year $5.49
Electricity Fees $29,159 - $ -
Natural Gas $273,177 33,310 MMBtu $8.20
TOTAL ENERGY COSTS $796,620
RECOMMENDED SAVINGS* $62,140 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,406
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,620
Cost:
$210
$9,620 129,651 - - - - $9,620
129,651
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,837
Cost:
$2,700
$10,362 139,651 $1,475 269 - - $10,362
139,651
kWh
$1,475
269
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,342
Cost:
$1,000
$2,074 27,958 $268 49 - - $2,074
27,958
kWh
$268
49
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,922
Cost:
-
$5,243 70,662 $679 124 - - $5,243
70,662
kWh
$679
124
kW-months/year
-
-
MMBtu
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$2,368
Cost:
$600
$2,097 28,266 $271 49 - - $2,097
28,266
kWh
$271
49
kW-months/year
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,606
Cost:
$3,000
- - - - $3,606 439 -
-
kWh
-
-
kW-months/year
$3,606
439
MMBtu
07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$21,299
Cost:
$18,000
$(-6,839) (-92,170) $(-884) (-161) $29,022 3,541 $(-6,839)
(-92,170)
kWh
$(-884)
(-161)
kW-months/year
$29,022
3,541
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,581
Cost:
$6,400
$4,176 56,284 $405 74 - - $4,176
56,284
kWh
$405
74
kW-months/year
-
-
MMBtu
09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$565
Cost:
-
- - $565 103 - - -
-
kWh
$565
103
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$62,140
Cost:
$31,910
$26,733 360,302 $2,779 507 $32,628 3,980 $26,733
360,302
kWh
$2,779
507
kW-months/year
$32,628
3,980
MMBtu
TOTAL IMPLEMENTED Savings:
$28,406
Cost:
$9,910
$26,255 353,852 $2,151 392 - - $26,255
353,852
kWh
$2,151
392
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas