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IAC Assessment: BD0367
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IAC Assessment: BD0367
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IAC Center Bradley University
Assessment Year 2010
Principal Product Automotive Bumpers
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 120,000
Annual Production 895,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $750,289 14,613,438 kWh $0.05
Electricity Demand $149,915 32,461 kW-months/year $4.62
Electricity Fees $33,402 - $ -
Natural Gas $1,040,811 128,402 MMBtu $8.11
TOTAL ENERGY COSTS $2,017,038
RECOMMENDED SAVINGS* $111,596 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,090
Cost:
$19,121
$17,698 296,953 $2,392 518 - - - - - - - - $17,698
296,953
kWh
$2,392
518
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$803
Cost:
$450
$640 10,735 $163 35 - - - - - - - - $640
10,735
kWh
$163
35
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$850
Cost:
$450
$595 9,986 $64 14 - - - - $86 - $105 - $595
9,986
kWh
$64
14
kW-months/year
-
-
MMBtu
-
-
Tgal
$86
-
$
$105
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$328
Cost:
$100
$270 4,521 $58 12 - - - - - - - - $270
4,521
kWh
$58
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,367
Cost:
$2,000
$4,685 78,604 $682 148 - - - - - - - - $4,685
78,604
kWh
$682
148
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$10,513
Cost:
$1,000
$9,149 153,505 $1,364 295 - - - - - - - - $9,149
153,505
kWh
$1,364
295
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,960
Cost:
-
$3,505 51,168 $455 98 - - - - - - - - $3,505
51,168
kWh
$455
98
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$10,366
Cost:
$10,000
- - - - $10,366 1,278 - - - - - - -
-
kWh
-
-
kW-months/year
$10,366
1,278
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$7,942
Cost:
$8,000
- - - - $7,942 980 - - - - - - -
-
kWh
-
-
kW-months/year
$7,942
980
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,935
Cost:
$8,000
- - - - $10,935 1,508 - - - - - - -
-
kWh
-
-
kW-months/year
$10,935
1,508
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,420
Cost:
$3,130
- - - - $7,420 915 - - - - - - -
-
kWh
-
-
kW-months/year
$7,420
915
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,145
Cost:
$3,600
- - - - $3,145 388 - - - - - - -
-
kWh
-
-
kW-months/year
$3,145
388
MMBtu
-
-
Tgal
-
-
$
-
-
$
13: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$27,993
Cost:
$39,800
$23,352 391,811 $4,641 1,005 - - - - - - - - $23,352
391,811
kWh
$4,641
1,005
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
14: 3.4151 MINIMIZE WATER USAGE Savings:
$1,884
Cost:
$3,920
- - - - - - $1,884 104,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,884
104,000
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$111,596
Cost:
$99,571
$59,894 997,283 $9,819 2,125 $39,808 5,069 $1,884 104,000 $86 - $105 - $59,894
997,283
kWh
$9,819
2,125
kW-months/year
$39,808
5,069
MMBtu
$1,884
104,000
Tgal
$86
-
$
$105
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost