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IAC Assessment: BD0369
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IAC Assessment: BD0369
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IAC Center Bradley University
Assessment Year 2010
Principal Product Fabricated Parts for Heavy Equipments
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $5,000,000-$10,000,000
# of Employees 90
Plant Area (Sq.Ft.) 180,000
Annual Production 10,000 Units
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $120,505 1,507,265 kWh $0.08
Electricity Demand $18,314 7,218 kW-months/year $2.54
Electricity Fees $17,925 - $ -
Natural Gas $185,346 18,498 MMBtu $10.02
TOTAL ENERGY COSTS $374,020
RECOMMENDED SAVINGS* $115,202 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$39,238
Cost:
$55,259
$38,053 476,254 $1,185 467 - - - - - - $38,053
476,254
kWh
$1,185
467
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$28,395
Cost:
$14,100
$25,758 322,379 $2,637 1,038 - - - - - - $25,758
322,379
kWh
$2,637
1,038
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
03: 2.7122 DISCONNECT BALLASTS Savings:
$4,206
Cost:
$205
$3,950 49,450 $256 101 - - - - - - $3,950
49,450
kWh
$256
101
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$567
Cost:
$400
$373 4,660 $16 6 $178 - - - - - $373
4,660
kWh
$16
6
kW-months/year
$178
-
$
-
-
MMBtu
-
-
gal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$371
Cost:
$1,000
$355 4,562 $16 6 - - - - - - $355
4,562
kWh
$16
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$590
Cost:
$730
$556 6,954 $34 13 - - - - - - $556
6,954
kWh
$34
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$8,016
Cost:
$6,890
- - - - - - $8,016 800 - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,016
800
MMBtu
-
-
gal
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,703
Cost:
$2,500
- - - - - - $12,703 1,332 - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,703
1,332
MMBtu
-
-
gal
09: 2.7493 USE DOUBLE OR TRIPLE GLAZED WINDOWS TO MAINTAIN HIGHER RELATIVE HUMIDITY AND TO REDUCE HEAT LOSSES Savings:
$386
Cost:
$1,898
- - - - - - $386 41 - - -
-
kWh
-
-
kW-months/year
-
-
$
$386
41
MMBtu
-
-
gal
10: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$20,730
Cost:
$17,200
- - - - - - - - $20,730 808 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$20,730
808
gal
TOTAL RECOMMENDED Savings:
$115,202
Cost:
$100,182
$69,045 864,259 $4,144 1,631 $178 - $21,105 2,173 $20,730 808 $69,045
864,259
kWh
$4,144
1,631
kW-months/year
$178
-
$
$21,105
2,173
MMBtu
$20,730
808
gal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz)