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IAC Assessment: BD0371
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IAC Assessment: BD0371
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IAC Center Bradley University
Assessment Year 2010
Principal Product Steel Prodcuts
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $1,000,000-$5,000,000
# of Employees 69
Plant Area (Sq.Ft.) 200,000
Annual Production 52,362,675 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,713 1,757,434 kWh $0.07
Electricity Demand $39,784 7,428 kW-months/year $5.36
Electricity Fees $10,605 - $ -
Natural Gas $35,679 3,778 MMBtu $9.44
TOTAL ENERGY COSTS $203,781
RECOMMENDED SAVINGS* $57,060 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,334
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$18,738
Cost:
$7,700
$88 1,327 $69 13 $18,581 1,531 - - - - $88
1,327
kWh
$69
13
kW-months/year
$18,581
1,531
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,099
Cost:
$59,000
$15,012 226,418 $2,332 435 - - $246 - $(-491) - $15,012
226,418
kWh
$2,332
435
kW-months/year
-
-
MMBtu
$246
-
$
$(-491)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,855
Cost:
$4,900
$5,160 77,828 $818 153 - - $122 - $(-245) - $5,160
77,828
kWh
$818
153
kW-months/year
-
-
MMBtu
$122
-
$
$(-245)
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,181
Cost:
$10
$4,201 63,371 $980 183 - - - - - - $4,201
63,371
kWh
$980
183
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,027
Cost:
$10,100
$4,076 61,476 $951 177 - - - - - - $4,076
61,476
kWh
$951
177
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,199
Cost:
$8,511
$1,783 26,888 $416 78 - - - - - - $1,783
26,888
kWh
$416
78
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,752
Cost:
$900
$1,420 21,413 $332 62 - - - - - - $1,420
21,413
kWh
$332
62
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$826
Cost:
$1,200
$670 10,100 $156 29 - - - - - - $670
10,100
kWh
$156
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$383
Cost:
$300
$221 3,329 $24 5 - - $58 - $80 - $221
3,329
kWh
$24
5
kW-months/year
-
-
MMBtu
$58
-
$
$80
-
$
TOTAL RECOMMENDED Savings:
$57,060
Cost:
$92,621
$32,631 492,150 $6,078 1,135 $18,581 1,531 $426 - $(-656) - $32,631
492,150
kWh
$6,078
1,135
kW-months/year
$18,581
1,531
MMBtu
$426
-
$
$(-656)
-
$
TOTAL IMPLEMENTED Savings:
$30,334
Cost:
$72,421
$26,156 394,505 $4,546 849 - - $368 - $(-736) - $26,156
394,505
kWh
$4,546
849
kW-months/year
-
-
MMBtu
$368
-
$
$(-736)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost