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IAC Assessment: BD0375
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IAC Assessment: BD0375
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IAC Center Bradley University
Assessment Year 2010
Principal Product ASME Pressure Vessels
NAICS 332420 - Metal Tank (Heavy Gauge) Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 38
Plant Area (Sq.Ft.) 40,000
Annual Production 100 Pieces
Production Hrs. Annual 3,744
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,346 612,400 kWh $0.07
Electricity Demand $7,187 1,240 kW-months/year $5.80
Electricity Fees $10,251 - $ -
Natural Gas $24,359 2,437 MMBtu $10.00
TOTAL ENERGY COSTS $86,143
RECOMMENDED SAVINGS* $33,091 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,405
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$7,334
Cost:
$3,180
- - - - $7,334 733 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,334
733
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,652
Cost:
$16,478
$3,247 47,133 $874 151 - - - - $106 - - - $425 - $3,247
47,133
kWh
$874
151
kW-months/year
-
-
MMBtu
-
-
gal
$106
-
$
-
-
$
$425
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,271
Cost:
$900
$2,576 37,385 $695 120 - - - - - - - - - - $2,576
37,385
kWh
$695
120
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$1,922
Cost:
$2,547
$1,922 27,900 - - - - - - - - - - - - $1,922
27,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,134
Cost:
$750
$1,090 12,600 $44 24 - - - - - - - - - - $1,090
12,600
kWh
$44
24
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$907
Cost:
$104
$715 10,389 $192 33 - - - - - - - - - - $715
10,389
kWh
$192
33
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$556
Cost:
$15
$438 6,368 $118 20 - - - - - - - - - - $438
6,368
kWh
$118
20
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$277
Cost:
$700
$204 2,964 $73 13 - - - - - - - - - - $204
2,964
kWh
$73
13
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$204
Cost:
$250
$183 2,663 $21 4 - - - - - - - - - - $183
2,663
kWh
$21
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
10: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$12,834
Cost:
$3,400
- - - - - - $1,369 - - - $11,465 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,369
-
gal
-
-
$
$11,465
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$33,091
Cost:
$28,324
$10,375 147,402 $2,017 365 $7,334 733 $1,369 - $106 - $11,465 - $425 - $10,375
147,402
kWh
$2,017
365
kW-months/year
$7,334
733
MMBtu
$1,369
-
gal
$106
-
$
$11,465
-
$
$425
-
$
TOTAL IMPLEMENTED Savings:
$4,405
Cost:
$1,650
$3,666 49,985 $739 144 - - - - - - - - - - $3,666
49,985
kWh
$739
144
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost