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IAC Assessment: BD0376
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IAC Assessment: BD0376
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IAC Center Bradley University
Assessment Year 2010
Principal Product Pressure Sensitive Tapes
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672 - Paper Coated And Laminated, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 185,000
Annual Production 185 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $255,344 6,325,200 kWh $0.04
Electricity Demand $194,569 13,897 kW-months/year $14.00
Electricity Fees $40,137 - $ -
Natural Gas $533,039 73,887 MMBtu $7.21
TOTAL ENERGY COSTS $1,039,575
RECOMMENDED SAVINGS* $314,529 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $219,741
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$105,011
Cost:
$51,500
- - - - $105,011 14,585 - - - - -
-
kWh
-
-
kW-months/year
$105,011
14,585
MMBtu
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$67,200
Cost:
$125
- - $67,200 4,800 - - - - - - -
-
kWh
$67,200
4,800
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$62,913
Cost:
$70,000
- - - - $62,913 8,721 - - - - -
-
kWh
-
-
kW-months/year
$62,913
8,721
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$39,238
Cost:
$34,000
- - - - $39,238 6,084 - - - - -
-
kWh
-
-
kW-months/year
$39,238
6,084
MMBtu
-
-
$
-
-
$
05: 2.1222 INSTALL TURBULATORS Savings:
$20,378
Cost:
$4,350
- - - - $20,378 3,160 - - - - -
-
kWh
-
-
kW-months/year
$20,378
3,160
MMBtu
-
-
$
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,590
Cost:
$5,500
- - - - $11,590 1,797 - - - - -
-
kWh
-
-
kW-months/year
$11,590
1,797
MMBtu
-
-
$
-
-
$
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$7,210
Cost:
$9,000
- - - - $7,210 1,118 - - - - -
-
kWh
-
-
kW-months/year
$7,210
1,118
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$989
Cost:
$1,727
$305 7,562 $145 10 - - $380 - $159 - $305
7,562
kWh
$145
10
kW-months/year
-
-
MMBtu
$380
-
$
$159
-
$
TOTAL RECOMMENDED Savings:
$314,529
Cost:
$176,202
$305 7,562 $67,345 4,810 $246,340 35,465 $380 - $159 - $305
7,562
kWh
$67,345
4,810
kW-months/year
$246,340
35,465
MMBtu
$380
-
$
$159
-
$
TOTAL IMPLEMENTED Savings:
$219,741
Cost:
$162,727
$305 7,562 $145 10 $218,752 31,187 $380 - $159 - $305
7,562
kWh
$145
10
kW-months/year
$218,752
31,187
MMBtu
$380
-
$
$159
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost