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IAC Assessment: BD0377
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IAC Assessment: BD0377
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IAC Center Bradley University
Assessment Year 2010
Principal Product High Temperature Refractories
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3255 - Clay Refractories
Sales $1,000,000-$5,000,000
# of Employees 16
Plant Area (Sq.Ft.) 66,000
Annual Production 1,980,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $29,505 740,773 kWh $0.04
Electricity Demand $12,525 3,148 kW-months/year $3.98
Electricity Fees $8,765 - $ -
Natural Gas $355,079 60,457 MMBtu $5.87
TOTAL ENERGY COSTS $406,635
RECOMMENDED SAVINGS* $220,598 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,134
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$170,550
Cost:
$385,000
- - - - $170,550 36,300 - - - - -
-
kWh
-
-
kW-months/year
$170,550
36,300
MMBtu
-
-
$
-
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$30,111
Cost:
$95,000
- - - - $30,111 5,870 - - - - -
-
kWh
-
-
kW-months/year
$30,111
5,870
MMBtu
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$8,459
Cost:
$4,240
- - - - $8,459 1,441 - - - - -
-
kWh
-
-
kW-months/year
$8,459
1,441
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,884
Cost:
$8,376
$5,337 135,018 $547 139 - - - - - - $5,337
135,018
kWh
$547
139
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,157
Cost:
$4,910
$2,505 62,948 $652 164 - - - - - - $2,505
62,948
kWh
$652
164
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$675
Cost:
$825
$596 14,982 $79 20 - - - - - - $596
14,982
kWh
$79
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$600
Cost:
$1,670
$475 11,923 $125 32 - - - - - - $475
11,923
kWh
$125
32
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$596
Cost:
$10
$420 10,539 $176 44 - - - - - - $420
10,539
kWh
$176
44
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$326
Cost:
$350
$159 3,995 $21 5 - - $50 - $96 - $159
3,995
kWh
$21
5
kW-months/year
-
-
MMBtu
$50
-
$
$96
-
$
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$240
Cost:
$300
$173 4,346 $67 17 - - - - - - $173
4,346
kWh
$67
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$220,598
Cost:
$500,681
$9,665 243,751 $1,667 421 $209,120 43,611 $50 - $96 - $9,665
243,751
kWh
$1,667
421
kW-months/year
$209,120
43,611
MMBtu
$50
-
$
$96
-
$
TOTAL IMPLEMENTED Savings:
$9,134
Cost:
$5,065
$596 14,982 $79 20 $8,459 1,441 - - - - $596
14,982
kWh
$79
20
kW-months/year
$8,459
1,441
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost