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IAC Assessment: BD0381
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IAC Assessment: BD0381
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IAC Center Bradley University
Assessment Year 2010
Principal Product Mining and Aggregate Parts
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3369 - Nonferrous Foundries, Nec
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 164,784
Annual Production 5,821,157 Pounds
Production Hrs. Annual 5,824
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $445,442 7,146,430 kWh $0.06
Electricity Demand $59,678 24,442 kW-months/year $2.44
Electricity Fees $93,627 - $ -
Natural Gas $140,399 16,191 MMBtu $8.67
TOTAL ENERGY COSTS $739,146
RECOMMENDED SAVINGS* $110,184 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,505
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$40,618
Cost:
$24,140
$38,319 457,263 $2,299 942 - - - - - - $38,319
457,263
kWh
$2,299
942
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$24,197
Cost:
$70,000
- - - - $12,297 1,924 $11,900 - - - -
-
kWh
-
-
kW-months/year
$12,297
1,924
MMBtu
$11,900
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$17,856
Cost:
$30,000
- - - - $17,856 2,575 - - - - -
-
kWh
-
-
kW-months/year
$17,856
2,575
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$14,634
Cost:
$40
$13,834 159,114 $800 328 - - - - - - $13,834
159,114
kWh
$800
328
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$5,789
Cost:
$2,000
$5,789 69,080 - - - - - - - - $5,789
69,080
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,137
Cost:
$2,500
$1,526 18,206 $611 250 - - - - - - $1,526
18,206
kWh
$611
250
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,065
Cost:
$1,350
$1,922 22,937 $143 59 - - - - - - $1,922
22,937
kWh
$143
59
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,069
Cost:
$725
$697 8,322 $28 11 - - $144 - $200 - $697
8,322
kWh
$28
11
kW-months/year
-
-
MMBtu
$144
-
$
$200
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$812
Cost:
$2,060
$766 9,139 $46 19 - - - - - - $766
9,139
kWh
$46
19
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$591
Cost:
$1,900
$422 5,036 $169 69 - - - - - - $422
5,036
kWh
$169
69
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$416
Cost:
$600
$358 5,865 $58 24 - - - - - - $358
5,865
kWh
$58
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$110,184
Cost:
$135,315
$63,633 754,962 $4,154 1,702 $30,153 4,499 $12,044 - $200 - $63,633
754,962
kWh
$4,154
1,702
kW-months/year
$30,153
4,499
MMBtu
$12,044
-
$
$200
-
$
TOTAL IMPLEMENTED Savings:
$45,505
Cost:
$78,575
$19,167 222,754 $1,797 736 $12,297 1,924 $12,044 - $200 - $19,167
222,754
kWh
$1,797
736
kW-months/year
$12,297
1,924
MMBtu
$12,044
-
$
$200
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost