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IAC Assessment: BD0384
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IAC Assessment: BD0384
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IAC Center Bradley University
Assessment Year 2011
Principal Product Sewer cleaners
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3713 - Truck And Bus Bodies
Sales $100,000,000-$500,000,000
# of Employees 427
Plant Area (Sq.Ft.) 250,000
Annual Production 606 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $206,150 4,741,888 kWh $0.04
Electricity Demand $67,828 11,869 kW-months/year $5.71
Electricity Fees $115,727 - $ -
Natural Gas $292,103 44,348 MMBtu $6.59
TOTAL ENERGY COSTS $693,494
RECOMMENDED SAVINGS* $111,857 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $89,054
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$50,720
Cost:
$73,600
- - - - $50,720 7,700 - - - - - - - - -
-
kWh
-
-
kW-months/year
$50,720
7,700
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$32,663
Cost:
$45,984
$24,198 574,779 $8,465 1,483 - - - - - - - - - - $24,198
574,779
kWh
$8,465
1,483
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$13,232
Cost:
$3,000
- - - - $13,232 1,575 - - - - - - - - -
-
kWh
-
-
kW-months/year
$13,232
1,575
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,079
Cost:
$1,400
$5,944 141,180 $1,550 272 - - - - $52 - - - $533 - $5,944
141,180
kWh
$1,550
272
kW-months/year
-
-
MMBtu
-
-
gal
$52
-
$
-
-
$
$533
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,049
Cost:
$5,100
$1,473 34,977 $576 101 - - - - - - - - - - $1,473
34,977
kWh
$576
101
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,941
Cost:
$2,000
$1,538 36,544 $403 71 - - - - - - - - - - $1,538
36,544
kWh
$403
71
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,067
Cost:
$1,067
$590 14,019 $477 84 - - - - - - - - - - $590
14,019
kWh
$477
84
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$614
Cost:
$525
$266 6,325 $49 9 - - - - $147 - - - $152 - $266
6,325
kWh
$49
9
kW-months/year
-
-
MMBtu
-
-
gal
$147
-
$
-
-
$
$152
-
$
09: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$949
Cost:
$705
$(-26) (-399) - - - - $1,975 2,462 - - $(-1,000) - - - $(-26)
(-399)
kWh
-
-
kW-months/year
-
-
MMBtu
$1,975
2,462
gal
-
-
$
$(-1,000)
-
$
-
-
$
10: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$543
Cost:
$20
- - $543 95 - - - - - - - - - - -
-
kWh
$543
95
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$111,857
Cost:
$133,401
$33,983 807,425 $12,063 2,113 $63,952 9,275 $1,975 2,462 $199 - $(-1,000) - $685 - $33,983
807,425
kWh
$12,063
2,113
kW-months/year
$63,952
9,275
MMBtu
$1,975
2,462
gal
$199
-
$
$(-1,000)
-
$
$685
-
$
TOTAL IMPLEMENTED Savings:
$89,054
Cost:
$128,276
$28,065 666,644 $9,970 1,747 $50,720 7,700 - - $147 - - - $152 - $28,065
666,644
kWh
$9,970
1,747
kW-months/year
$50,720
7,700
MMBtu
-
-
gal
$147
-
$
-
-
$
$152
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost